Multiple Conductor Cables

Part Number	Description / PDF	Quantity
30-01420 Tensility International Corporation	CBL 3COND 20AWG SHLD 153M MPPE	0
30-01276 Tensility International Corporation	CBL 5CON 18AWG 153M GRY	0
31-00126 Tensility International Corporation	CBL COIL SHLD 9C 18AWG 1115MM	0
30-01129 Tensility International Corporation	CBL 5CON 30AWG SHLD BLK BIO 153M	14
30-01289 Tensility International Corporation	CBL 6CON 20AWG 153M BLK	15
30-00359 Tensility International Corporation	CABLE 2COND 24AWG BLACK 305M	10
30-01078 Tensility International Corporation	CBL 8CON 22AWG SHLD WHT 153M	0
30-01065 Tensility International Corporation	CBL 7CON 22AWG SHLD BLK 153M	8
30-01016 Tensility International Corporation	CBL 3CON 20AWG SHLD WHT 153M	0
31-00160 Tensility International Corporation	CBL COIL SHLD 10C 28AWG 2230MM	0
30-00933 Tensility International Corporation	CBL 24AWG TPU SHLD 7CON 153M	0
30-01138 Tensility International Corporation	CBL 6CON 26AWG SHLD BLK BIO 153M	5
30-01052 Tensility International Corporation	CBL 6CON 20AWG SHLD WHT 153M	0
30-00650 Tensility International Corporation	CBL 2CON 32AWG SHLD BLK 305M BIO	0
30-00659 Tensility International Corporation	CBL 2CON 24AWG SHLD BLK 153M BIO	13
30-01337 Tensility International Corporation	CBL 10CON 20AWG 153M BLK	23
31-00012 Tensility International Corporation	CBL COIL SHLD 2C 26AWG 1115MM	0
30-00521 Tensility International Corporation	CABLE 8COND 24AWG GRY 1=153M	0
30-00654 Tensility International Corporation	CBL 2CON 28AWG SHLD WHT 305M BIO	0
30-00506 Tensility International Corporation	CABLE 5COND 28AWG GRY 1=153M	0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.