Multiple Conductor Cables

Part Number	Description / PDF	Quantity
93331003 SAB North America	CABLE 3COND 10 AWG BLACK 1=1FT	24219
39550410 SAB North America	CABLE 4COND 18 AWG BLACK 1=1FT	6327
3150375 SAB North America	CABLE 3COND 19AWG GRY SHLD 1=1FT	4035
2041405 SAB North America	CABLE 5COND 14 AWG GRAY 1=1FT	17773
3050334 SAB North America	CABLE 3COND 22 AWG GRAY 1=1FT	3390
7772603 SAB North America	MULTI-PAIR 6COND 26AWG BLK 1=1FT	1125
7521807 SAB North America	CABLE 7COND 18 AWG BLACK 1=1FT	8883
35690604 SAB North America	CABLE 6COND 6AWG/14AWG BLK 1=1FT	438
93341405 SAB North America	CABLE 5COND 14AWG BLK SHLD 1=1FT	3280
37102405 SAB North America	CABLE 5COND 24 AWG GRAY 1=1FT	4135
93341812 SAB North America	CABLE 12COND 18AWG BLK SHD 1=1FT	2170
7772204 SAB North America	MULTI-PAIR 8COND 22AWG BLK 1=1FT	2889
35680804 SAB North America	CABLE 4COND 8AWG BLK SHLD 1=1FT	10749
7541625 SAB North America	CABLE 25COND 16AWG BLK SHD 1=1FT	4493
7521650 SAB North America	CABLE 50COND 16 AWG BLACK 1=1FT	618
7891034 SAB North America	CABLE 20COND 22AWG GRY SHD 1=1FT	3895
3050314 SAB North America	CABLE 3COND 26 AWG GRAY 1=1FT	5228
7521403 SAB North America	CABLE 3COND 14 AWG BLACK 1=1FT	6216
2041850 SAB North America	CABLE 50COND 18 AWG GRAY 1=1FT	1804
7852205 SAB North America	CABLE 5COND 22AWG BLK SHLD 1=1FT	0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.