Multiple Conductor Cables

Part Number	Description / PDF	Quantity
95561404 SAB North America	CABLE 4COND 14AWG BLK SHLD 1=1FT	6220
DC3222402TP SAB North America	DC105 UL/CSA CMG 24/2c shielded	86
35691214 SAB North America	CABLE 6COND 12/18AWG BLACK 1=1FT	11498
2591405 SAB North America	CABLE 5COND 14AWG GRY SHLD 1=1FT	11867
7541807 SAB North America	CABLE 7COND 18AWG BLK SHLD 1=1FT	8575
95551618 SAB North America	CABLE 18COND 16 AWG BLACK 1=1FT	8610
2041407 SAB North America	CABLE 7COND 14 AWG GRAY 1=1FT	11398
2041403 SAB North America	CABLE 3COND 14 AWG GRAY 1=1FT	0
2591607 SAB North America	CABLE 7COND 16AWG GRY SHLD 1=1FT	12517
2042034 SAB North America	CABLE 34COND 20 AWG GRAY 1=1FT	17657
32301403 SAB North America	CABLE 3COND 14 AWG ORANGE 1=1FT	1472
93330604 SAB North America	CABLE 4COND 6 AWG BLACK 1=1FT	8370
93331625 SAB North America	CABLE 25COND 16 AWG BLACK 1=1FT	10324
2041603 SAB North America	CABLE 3COND 16 AWG GRAY 1=1FT	1861
35691204 SAB North America	CABLE 6COND 12/14AWG BLACK 1=1FT	20499
93331407 SAB North America	CABLE 7COND 14 AWG BLACK 1=1FT	50
93331402 SAB North America	CABLE 2COND 14 AWG BLACK 1=1FT	17687
39550361 SAB North America	CABLE 3COND 8 AWG BLACK 1=1FT	8358
7840415 SAB North America	CABLE 4COND 16AWG GRY SHLD 1=1FT	11709
7840315 SAB North America	CABLE 3COND 16AWG GRY SHLD 1=1FT	2100

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.