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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
J9T4

J9T4

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

4COND BRAID SHIELD RED PER FOOT

0
J88C-06

J88C-06

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

COILED SHIELD 2COND 6 FT

0
J88

J88

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

SHIELD 2COND PER FOOT

0
J84C-10

J84C-10

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

COILED SHIELD 4COND 10 FT

0
J12

J12

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

BRAID SHIELD 4COND GRY PER FOOT

0
J9T4A

J9T4A

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

4COND BRAID SHIELD YLW PER FOOT

0
J9T2A

J9T2A

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

TWISTED PAIR BRAID SHIELD YLW PE

0
J9T4A-500

J9T4A-500

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

4COND BRAID SHIELD YLW 500'

0
J9T2A-500

J9T2A-500

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

TWISTED PAIR BRAID SHIELD YLW 50

0
J10-500

J10-500

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

TWISTED PAIR BRAID SHIELD GRY 50

0
J10

J10

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

TWISTED PAIR BRAID SHIELD GRY PE

0
J9T2

J9T2

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

TWISTED PAIR BRAID SHIELD WHT PE

0
J9T3A

J9T3A

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

3COND BRAID SHIELD YLW PER FOOT

0
J10-1000

J10-1000

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

TWISTED PAIR BRAID SHIELD GRY 10

0
J88C-16

J88C-16

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

COILED SHIELD 2COND 16 FT

0
J84C-16

J84C-16

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

COILED SHIELD 4COND 16 FT

0
J9T2B

J9T2B

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

TWISTED PAIR BRAID SHIELD BLUE P

0
J9F-1000

J9F-1000

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

TWISTED PAIR FOIL SHIELD RED 100

0
J88C-10

J88C-10

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

COILED SHIELD 2COND 10 FT

0
J9T2A-1000

J9T2A-1000

Wilcoxon (Amphenol Wilcoxon Sensing Technologies)

TWISTED PAIR BRAID SHIELD YLW 10

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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