Multiple Conductor Cables

Part Number	Description / PDF	Quantity
30-01195 Tensility International Corporation	CBL 10CON 24AWG SHLD BLK 153M	8
76004WS 008100 Belden	CBL 4COND 28 AWG SHLD MACHFLEX	3
35681004D SAB North America	CABLE 4COND 10AWG BLK SHLD 1=1FT	20640
2713/2 Daburn	CABLE 2COND 36AWG BLK SHLD 100'	4
1896/4C SL005 Alpha Wire	CABLE 4COND 20AWG SLATE 100'	28
M13209 SL001 Alpha Wire	CABLE 6COND 20AWG SHLD 1000'	0
9504 060100 Belden	MULTI-PAIR 8COND 24AWG CHRM 100'	10
78012 SL005 Alpha Wire	CABLE 2COND 26AWG SLATE 100'	18
1552200266 Woodhead - Molex	CABLE 25X1.5 WSOR BK UNSH G/Y D1	0
CF78-UL-15-07 Igus, Inc.	CABLE 7COND 16AWG GRY SHLD 1=1FT	4983
9949 060100 Belden	CABLE 37COND 22AWG CHROME 100'	16100
882403 SL005 Alpha Wire	CABLE 3COND 24AWG SLATE 100'	443
78253 SL005 Alpha Wire	MULTI-PAIR 6COND 20AWG SHLD 100'	2
30-00399 Tensility International Corporation	CABLE 2COND 20AWG WHITE 305M	10
45123 BK001 Alpha Wire	CABLE 3 PAIR 22AWG BLACK 1000'	0
CF78-UL-10-25 Igus, Inc.	CABLE 25COND 17AWG GRY SHD 1=1FT	5000
8334 060100 Belden	CABLE 8 COND 24AWG SHLD 100'	3700
470045YY GE321 Alpha Wire	4C .5MM UNSHIELDED 50 M	4
CF890.05.05 Igus, Inc.	CONTROL CABLE, FLEX RATED, 1=1FT	5000
78003 SL005 Alpha Wire	CABLE 3COND 28AWG SLATE 100'	537

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.