Multiple Conductor Cables

Part Number	Description / PDF	Quantity
93340204 SAB North America	CABLE 4COND 2AWG BLK SHLD 1=1FT	1443
CF31-700-04 Igus, Inc.	CABLE 4COND 2/0AWG BLK SHD 1=1FT	5000
86060030 Interpower	NORTH AMERICAN 3X14 SJT	14900
6025C SL002 Alpha Wire	MULTI-PAIR 18COND 18AWG 500'	0
8489 060100 Belden	CABLE 4COND 18AWG CHROME 100'	9
31-00000 Tensility International Corporation	CBL COIL SHLD 2C 18AWG 1115MM	0
6377 SL002 Alpha Wire	MULTI-PAIR 12COND 22AWG 500'	1
45114 BK005 Alpha Wire	CABLE 4 COND 24AWG BLACK 100'	2
3087A U3R1000 Belden	CBL 4COND 22AWG SHLD	0
1585A 8771000 Belden	CAT5E 4PR U/UTP CMP REEL	0
3644B/20 100 3M	CABLE 20 COND 100' SHLD TWST	41
6375 SL002 Alpha Wire	MULTI-PAIR 8COND 22AWG SHLD 500'	1
8716030	CABLE LFLEX CHAIN TM 16/3C FEET	1455
6331 SL005 Alpha Wire	CABLE 7COND 24AWG SHLD 100'	1
CF885.40.04 Igus, Inc.	MOTOR CABLE, 1000V, FLEX, 1=1FT	5000
65403 SL322	CBL 3COND 14AWG SLATE FEET	587
CF211.014 Igus, Inc.	MEASURING SYS CABLE, FLEX, 1=1FT	5000
30-01518 Tensility International Corporation	CBL 9COND 22AWG SHLD 153M MPPE	7
W202CLR-100 NTE Electronics, Inc.	CABLE SPKR 2COND 20AWG CLR 100'	4
5430/4 SL001 Alpha Wire	CABLE 4COND 18AWG SHLD 1000'	0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.