Multiple Conductor Cables

Part Number	Description / PDF	Quantity
79250 SL001 Alpha Wire	CABLE 2COND 24AWG SHLD 1000'	0
80124 SL005 Alpha Wire	ECOFLEX PUR 7CON 20AWG BRAID	3
CF130US-05-12 Igus, Inc.	CABLE 12COND 20 AWG GRAY 1=1FT	5000
93330603 SAB North America	CABLE 3COND 6 AWG BLACK 1=1FT	146
2466L SL005 Alpha Wire	CABLE 2COND 22AWG SHLD 100'	8
CF11.02.09.02 Igus, Inc.	DATA CABLE TWIST PR, FLEX, 1=1FT	5000
7772218 SAB North America	MULT-PAIR 36COND 22AWG BLK 1=1FT	475
77210 SL001 Alpha Wire	CABLE 9COND 20AWG SHLD 1000'	0
9533 060500 Belden	CABLE 3COND 24AWG CHROME 500'	9
7951403 SAB North America	CABLE 3COND 14 AWG BLACK 1=1FT	0
CF140US-40-04 Igus, Inc.	CABLE 4COND 12AWG GRY SHLD 1=1FT	5000
30-01285 Tensility International Corporation	CBL 5CON 26AWG 153M GRY	0
M33826 BK005 Alpha Wire	CABLE 2COND 16AWG BLK SHLD 100'	2
30-00509 Tensility International Corporation	CABLE 6COND 24AWG GRY 1=153M	0
VF16004 BK005 Alpha Wire	CABLE 4COND 4AWG BLACK SHLD 100'	0
30-01030 Tensility International Corporation	CBL 4CON 22AWG SHLD WHT 153M	0
1552200059 Woodhead - Molex	CABLE 3X0.34 WSOR YE UNSH DCS D4	0
86601CY SL002 Alpha Wire	CABLE 2COND 24AWG SHLD 500'	1
86060190 Interpower	NORTH AMERICAN 2X18 SJT BLACK	2400
45462 BK001 Alpha Wire	CABLE 2 COND 20AWG BLACK 1000'	2

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.