Spiral Wrap, Expandable Sleeving

Image Part Number Description / PDF Quantity Rfq
T25F-C10

T25F-C10

Panduit Corporation

SPIRAL WRAP 1/4" X 100' WHITE

348

CLT125N-L630

CLT125N-L630

Panduit Corporation

SLIT WRAP 1.278" X 50' BLACK

11

SE12PSC-TR0

SE12PSC-TR0

Panduit Corporation

SLEEVING 1/8" X 200' BLACK

4

CLT188F-C20

CLT188F-C20

Panduit Corporation

SLIT WRAP 1.849" X 100' BLACK

71

PW100F-C20

PW100F-C20

Panduit Corporation

SLIT WRAP 1" X 100' BLACK

191

SE38PFR-TR0

SE38PFR-TR0

Panduit Corporation

SLEEVING 3/8" X 200' BLACK/WHITE

15127

T19T-C

T19T-C

Panduit Corporation

SPIRAL WRAP 0.188" X 100' NAT

1

PW75F-C

PW75F-C

Panduit Corporation

SLIT WRAP 3/4" X 100' NATURAL

6

SE38P-TR0

SE38P-TR0

Panduit Corporation

SLEEVING 3/8" X 200' BLACK

12

CLT38F-C4

CLT38F-C4

Panduit Corporation

SLIT WRAP 0.394" X 100' YELLOW

27

T100N-C

T100N-C

Panduit Corporation

SPIRAL WRAP 1" X 100' NATURAL

21

SE75PFR-CR8

SE75PFR-CR8

Panduit Corporation

SLEEVING 3/4" X 100' GRAY/WHITE

226

CLT75N-2M630

CLT75N-2M630

Panduit Corporation

SLIT WRAP 0.767" X 2000' BLACK

0

CLT125N-.75M630

CLT125N-.75M630

Panduit Corporation

SLIT WRAP 1.278" X 750' BLACK

0

CLT25F-C4

CLT25F-C4

Panduit Corporation

SLIT WRAP 0.284" X 100' YELLOW

55

CLT38F-5M20

CLT38F-5M20

Panduit Corporation

SLIT WRAP 0.394" X 5000' BLACK

0

CLT25N-C630

CLT25N-C630

Panduit Corporation

SLIT WRAP 0.284" X 100' BLACK

6

T50N-C0

T50N-C0

Panduit Corporation

SPIRAL WRAP 1/2" X 100' BLACK

247

SE75PFR-DR10

SE75PFR-DR10

Panduit Corporation

SLEEVING 3/4" X 500' WHITE

0

CLT50F-C4

CLT50F-C4

Panduit Corporation

SLIT WRAP 0.512" X 100' YELLOW

873

Spiral Wrap, Expandable Sleeving

Expandable sleeving and spiral wrap are cable management solutions designed to organize, protect, and route wires and cables in diverse environments. These products are engineered from braided or spiral-cut materials that allow radial expansion for easy installation over existing cable runs. Their importance in modern technology stems from the need to maintain signal integrity, reduce electromagnetic interference (EMI), and enhance system longevity in complex electrical systems.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Standard Spiral WrapLow-cost, flexible, self-bonding edgesOffice equipment cable bundling
High-Density Braided SleevingEnhanced mechanical protection, EMI shieldingIndustrial automation control cabinets
High-Temperature Resistant SleevingContinuous use up to 260 C, flame retardantAutomotive engine compartment wiring
Splitable Expandable SleevingLongitudinal slit for cable retrofittingAerospace avionics maintenance
Conductive EMI Shielding SleevingEmbedded metal fibers for grounding capabilityMedical imaging equipment cable protection

3. Structure and Composition

Typical products feature a tubular structure created through either:

  • Spiral Weaving: Continuous filament yarns (PET, nylon, or PTFE-coated fiberglass) interlocked in a helical pattern
  • Expansion Technology: Laser-cut or slit tubes with memory retention for diameter adaptability (50-300% expansion range)
  • Specialty Coatings: Options include UV-resistant jackets, halogen-free flame retardants, and conductive polymer layers

4. Key Technical Parameters

ParameterImportanceTypical Range
Inner Diameter RangeDetermines cable bundle compatibility3-150mm
Temperature ResistanceDefines operational environment limits-55 C to +260 C
Tensile StrengthResistance to mechanical stress50-500N
Expansion RatioInstallation flexibility indicator150-400%
Flame RetardancySafety compliance measureUL94 V-0/V-2

5. Application Areas

Primary industries include:

  • Industrial automation (PLC control systems)
  • Automotive manufacturing (hybrid vehicle high-voltage cabling)
  • Aerospace (flight control system wiring)
  • Telecommunications (data center cable routing)
  • Renewable energy (wind turbine nacelle cable protection)

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
HellermannTytonFixfox spiral wrapIndustrial cable bundling solutions
3MScotch Super 33+ sleevingHigh-voltage insulation systems
Alpha WireExpandable Split SleevingMachine tool cable protection
TE ConnectivityRaychem expandable tubingAerospace qualified materials

7. Selection Recommendations

Key considerations include:

  • Material compatibility with operating environment (e.g., automotive coolants)
  • Dynamic load requirements (flexing applications require 100% expansion capacity)
  • EMI shielding effectiveness (100-1000MHz range protection needed for medical devices)
  • Fire safety compliance (EN 45545-2 for rail transport applications)

Case Study: In robotic welding cells, stainless steel reinforced sleeving with IP67 rating extends cable life by 300% compared to standard PVC alternatives.

8. Industry Trends

Emerging developments include:

  • Nano-coated materials for self-cleaning surfaces in outdoor deployments
  • 4D-printed smart sleeving with temperature-responsive expansion properties
  • Recycled polymer content increasing to meet RoHS 3 compliance requirements
  • Integration with IoT sensors for real-time cable health monitoring
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