Spiral Wrap, Expandable Sleeving

Image Part Number Description / PDF Quantity Rfq
22SPW37NA

22SPW37NA

Richco, Inc. (Essentra Components)

SPIRAL WRAP, .313-3.00 BUNDLE, 3

5

HR6N-3/8

HR6N-3/8

Richco, Inc. (Essentra Components)

SPIRAL WRAP 3/8" X 100' NATURAL

0

SHR-25-PPB

SHR-25-PPB

Richco, Inc. (Essentra Components)

SLIT WRAP 0.984" X 20M BLACK

7

22SPW48BK

22SPW48BK

Richco, Inc. (Essentra Components)

SPIRAL WRAP, .375-3.00 BUNDLE, 1

1

CSEZ1060A

CSEZ1060A

Richco, Inc. (Essentra Components)

SLIT WRAP 1/2" X 100' BLACK/GRAY

0

22SPW50NA

22SPW50NA

Richco, Inc. (Essentra Components)

SPIRAL WRAP, .375-4.00 BUNDLE, 1

4

SHR-20-6V0B

SHR-20-6V0B

Richco, Inc. (Essentra Components)

SLIT WRAP 0.787" X 30M BLACK

24

22SPW25NA

22SPW25NA

Richco, Inc. (Essentra Components)

SPIRAL WRAP, .188-2.00 BUNDLE, 1

3

CSEZ1010A

CSEZ1010A

Richco, Inc. (Essentra Components)

SLIT WRAP 1/4" X 100' BLACK/GRAY

0

HR4P-1/4

HR4P-1/4

Richco, Inc. (Essentra Components)

SPIRAL WRAP 1/4" X 100' NATURAL

3

22SPW10NA

22SPW10NA

Richco, Inc. (Essentra Components)

SPIRAL WRAP, 1.00-7.00 BUNDLE, 1

2

HR8U-1/2

HR8U-1/2

Richco, Inc. (Essentra Components)

SPIRAL WRAP 1/2" X 100' BLACK

44

SHR-15-6V0B

SHR-15-6V0B

Richco, Inc. (Essentra Components)

SLIT WRAP 0.591" X 50M BLACK

6

22SPW49BK

22SPW49BK

Richco, Inc. (Essentra Components)

SPIRAL WRAP, .375-4.00 BUNDLE, 1

3

SHR-08-6V0B

SHR-08-6V0B

Richco, Inc. (Essentra Components)

SLIT WRAP 0.315" X 100M BLACK

11

22SPW62NA

22SPW62NA

Richco, Inc. (Essentra Components)

SPIRAL WRAP, .625-4.50 BUNDLE, 5

2

CSEZ1140A

CSEZ1140A

Richco, Inc. (Essentra Components)

SLIT WRAP 1" X 50' BLACK/GRAY

0

CSEZ1090A

CSEZ1090A

Richco, Inc. (Essentra Components)

SLIT WRAP 3/4" X 100' BLACK/GRAY

2

CSEZ1080A

CSEZ1080A

Richco, Inc. (Essentra Components)

SLIT WRAP 5/8" X 100' BLACK/GRAY

0

SHR-08-6NB

SHR-08-6NB

Richco, Inc. (Essentra Components)

SLIT WRAP 0.315" X 100M BLACK

2

Spiral Wrap, Expandable Sleeving

Expandable sleeving and spiral wrap are cable management solutions designed to organize, protect, and route wires and cables in diverse environments. These products are engineered from braided or spiral-cut materials that allow radial expansion for easy installation over existing cable runs. Their importance in modern technology stems from the need to maintain signal integrity, reduce electromagnetic interference (EMI), and enhance system longevity in complex electrical systems.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Standard Spiral WrapLow-cost, flexible, self-bonding edgesOffice equipment cable bundling
High-Density Braided SleevingEnhanced mechanical protection, EMI shieldingIndustrial automation control cabinets
High-Temperature Resistant SleevingContinuous use up to 260 C, flame retardantAutomotive engine compartment wiring
Splitable Expandable SleevingLongitudinal slit for cable retrofittingAerospace avionics maintenance
Conductive EMI Shielding SleevingEmbedded metal fibers for grounding capabilityMedical imaging equipment cable protection

3. Structure and Composition

Typical products feature a tubular structure created through either:

  • Spiral Weaving: Continuous filament yarns (PET, nylon, or PTFE-coated fiberglass) interlocked in a helical pattern
  • Expansion Technology: Laser-cut or slit tubes with memory retention for diameter adaptability (50-300% expansion range)
  • Specialty Coatings: Options include UV-resistant jackets, halogen-free flame retardants, and conductive polymer layers

4. Key Technical Parameters

ParameterImportanceTypical Range
Inner Diameter RangeDetermines cable bundle compatibility3-150mm
Temperature ResistanceDefines operational environment limits-55 C to +260 C
Tensile StrengthResistance to mechanical stress50-500N
Expansion RatioInstallation flexibility indicator150-400%
Flame RetardancySafety compliance measureUL94 V-0/V-2

5. Application Areas

Primary industries include:

  • Industrial automation (PLC control systems)
  • Automotive manufacturing (hybrid vehicle high-voltage cabling)
  • Aerospace (flight control system wiring)
  • Telecommunications (data center cable routing)
  • Renewable energy (wind turbine nacelle cable protection)

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
HellermannTytonFixfox spiral wrapIndustrial cable bundling solutions
3MScotch Super 33+ sleevingHigh-voltage insulation systems
Alpha WireExpandable Split SleevingMachine tool cable protection
TE ConnectivityRaychem expandable tubingAerospace qualified materials

7. Selection Recommendations

Key considerations include:

  • Material compatibility with operating environment (e.g., automotive coolants)
  • Dynamic load requirements (flexing applications require 100% expansion capacity)
  • EMI shielding effectiveness (100-1000MHz range protection needed for medical devices)
  • Fire safety compliance (EN 45545-2 for rail transport applications)

Case Study: In robotic welding cells, stainless steel reinforced sleeving with IP67 rating extends cable life by 300% compared to standard PVC alternatives.

8. Industry Trends

Emerging developments include:

  • Nano-coated materials for self-cleaning surfaces in outdoor deployments
  • 4D-printed smart sleeving with temperature-responsive expansion properties
  • Recycled polymer content increasing to meet RoHS 3 compliance requirements
  • Integration with IoT sensors for real-time cable health monitoring
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