Solder Sleeve

Image Part Number Description / PDF Quantity Rfq
CTA-0027CS072

CTA-0027CS072

TE Connectivity AMP Connectors

SLDR SLV WIRE-WIRE 0.065/0.07"

0

CTA-0024

CTA-0024

TE Connectivity AMP Connectors

SLDR SLEEVE WIRE-WIRE 0.173" BLU

0

CTA-0027

CTA-0027

TE Connectivity AMP Connectors

SLDR SLV WIRE-WIRE 0.065/0.07"

0

CTA-0225

CTA-0225

TE Connectivity AMP Connectors

SLDR SLV WIRE-WIRE 0.065/0.07"

0

CTA-0051

CTA-0051

TE Connectivity AMP Connectors

SLDR SLEEVE WIRE-WIR/PIN 0.068"

0

CTA-0051CS119

CTA-0051CS119

TE Connectivity AMP Connectors

SLDR SLEEVE WIRE-WIR/PIN 0.068"

0

CTA-0025CS072

CTA-0025CS072

TE Connectivity AMP Connectors

SLDR SLV WIRE-WIRE 0.065/0.07"

0

CTA-0050-01

CTA-0050-01

TE Connectivity AMP Connectors

SLDR SLEEVE WIRE-WIR/PIN 0.068"

0

CTA-0026

CTA-0026

TE Connectivity AMP Connectors

SLDR SLV WIRE-WIRE 0.065/0.07"

0

CTA-0036CS2806

CTA-0036CS2806

TE Connectivity AMP Connectors

SLDR SLV WIRE-WIRE 0.065/0.07"

0

D-659-0026CS121

D-659-0026CS121

TE Connectivity AMP Connectors

SLDR SLEEVE WIRE-WIRE 0.173" BLU

0

CTA-0099

CTA-0099

TE Connectivity AMP Connectors

SLDR SLV WIRE-WIRE 0.065/0.07"

0

CTA-0035

CTA-0035

TE Connectivity AMP Connectors

SLDR SLV WIRE-WIRE 0.065/0.07"

0

CTA-0067

CTA-0067

TE Connectivity AMP Connectors

SLDR SLEEVE WIRE-WIRE 0.070" BLU

0

CTA-0068

CTA-0068

TE Connectivity AMP Connectors

SLDR SLV WIRE-WIRE 0.07/0.085"

0

D-150-0231CS2075

D-150-0231CS2075

TE Connectivity AMP Connectors

SLDR SLEEVE WIRE-WIRE 0.157" BLU

0

D-659-0039CS121

D-659-0039CS121

TE Connectivity AMP Connectors

SLDR SLEEVE WIRE-WIRE 0.173" BLU

0

CTA-0036

CTA-0036

TE Connectivity AMP Connectors

SLDR SLV WIRE-WIRE 0.065/0.07"

0

CTA-0034

CTA-0034

TE Connectivity AMP Connectors

SLDR SLV WIRE-WIRE 0.065/0.07"

0

CTA-0065

CTA-0065

TE Connectivity AMP Connectors

SLDR SLEEVE WIRE-WIRE 0.07/0.08"

0

Solder Sleeve

1. Overview

Solder sleeves are specialized heat-shrinkable connectors integrating solder rings for wire termination. They enable simultaneous mechanical reinforcement, environmental sealing, and electrical connectivity through thermal activation. These components play critical roles in aerospace, automotive, and telecommunications sectors by ensuring reliable wire junctions under harsh conditions.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard Solder SleeveSingle-layer polyolefin with tin-lead solder ringGeneral electronics assembly
High-Temperature SleeveFluoropolymer base with silver-bearing solderAutomotive engine compartments
Double-Wall SleeveAdhesive-lined outer layer + solder coreMarine cable sealing
Military-Grade SleeveExpanded PTFE with MIL-spec solder alloyAerospace avionics

3. Structure & Composition

Typical construction includes: - Outer layer: Cross-linked polyolefin (2:1 shrink ratio) - Intermediate adhesive layer (when specified): Thermoplastic adhesive - Inner solder ring: Pre-formed annular solder alloy (Sn96Ag4 or Sn63Pb37) - Reinforcement braid: Optional fiberglass or aramid fibers

4. Key Technical Specifications

ParameterSignificance
Shrink Temperature125-200 C operating range affecting installation efficiency
Working Temperature-55 C to +150 C stability for environmental reliability
Solder Alloy TypeDetermines melting point and mechanical strength (RoHS compliance critical)
Material ResistanceUL94 V-0 flammability rating standard
Dielectric StrengthMinimum 15kV/mm for insulation safety

5. Application Fields

Primary industries include: - Automotive: CAN bus harnesses - Aerospace: Flight control system wiring - Telecommunications: 5G base station cable assemblies - Consumer Electronics: USB Type-C connector reinforcement - Industrial Automation: Sensor/actuator connection protection

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
3MSCS-250 Solder Seal Sleeve
TE ConnectivityHeat Shrink Solder Sleeve HST
HellermannTytonPowerlok Solder Connectors
Sumitomo ElectricEXCEP solder sleeve series

7. Selection Guidelines

Key selection factors: - Conductor gauge compatibility (AWG/mm matching) - Environmental exposure classification (IP rating requirements) - Tooling compatibility (heat gun vs reflow oven) - Regulatory compliance (REACH/Conflict Minerals) - Cost/performance balance (standard vs specialty alloys)

8. Industry Trends

Emerging developments include: - Lead-free solder alternatives (SAC305 alloys) - Smart sleeves with embedded temperature sensors - UV-resistant materials for outdoor applications - Miniaturization for micro-coaxial cable assemblies - Automated soldering integration with robotic systems

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