Solder Sleeve

Image Part Number Description / PDF Quantity Rfq
D-150-0235

D-150-0235

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.157" BLU

64

594677-000

594677-000

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.236" BLU

35

CWT-3805-W2

CWT-3805-W2

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.180" CLR

697

B-155-9002

B-155-9002

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.105" CLR

6119

D-110-35CS1290

D-110-35CS1290

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-WIRE 0.07/0.075"

0

S03-04-R-9035-100

S03-04-R-9035-100

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-WIRE 0.235/0.255"

1671

D-129-03

D-129-03

TE Connectivity Aerospace Defense and Marine

SLD SLV WIRE-WIRE/PIN 0.02/0.11"

1445

SO63-3-9030

SO63-3-9030

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.17"/0.2"

572

D-133-06

D-133-06

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-PIN 0.185/0.195"

772

S02-04-RCS453

S02-04-RCS453

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-WIRE 0.235/0.255"

587

D-146-0207

D-146-0207

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.181/0.2"

524

D-106-6018

D-106-6018

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-WIRE 0.709/0.728"

96

S02-08-R-3

S02-08-R-3

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.17"/0.2"

794

B-155-3805

B-155-3805

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.180" CLR

2885

B-155-1503

B-155-1503

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE/PIN 0.110"

160

CWT-1503

CWT-1503

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE/PIN 0.110"

0

SO63-5-55-20-90

SO63-5-55-20-90

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.275/0.3"

114

D-150-0230

D-150-0230

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.197" BLU

0

656077-000

656077-000

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.105" CLR

120

ST63-3-55-22-90

ST63-3-55-22-90

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.17"/0.2"

1610

Solder Sleeve

1. Overview

Solder sleeves are specialized heat-shrinkable connectors integrating solder rings for wire termination. They enable simultaneous mechanical reinforcement, environmental sealing, and electrical connectivity through thermal activation. These components play critical roles in aerospace, automotive, and telecommunications sectors by ensuring reliable wire junctions under harsh conditions.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard Solder SleeveSingle-layer polyolefin with tin-lead solder ringGeneral electronics assembly
High-Temperature SleeveFluoropolymer base with silver-bearing solderAutomotive engine compartments
Double-Wall SleeveAdhesive-lined outer layer + solder coreMarine cable sealing
Military-Grade SleeveExpanded PTFE with MIL-spec solder alloyAerospace avionics

3. Structure & Composition

Typical construction includes: - Outer layer: Cross-linked polyolefin (2:1 shrink ratio) - Intermediate adhesive layer (when specified): Thermoplastic adhesive - Inner solder ring: Pre-formed annular solder alloy (Sn96Ag4 or Sn63Pb37) - Reinforcement braid: Optional fiberglass or aramid fibers

4. Key Technical Specifications

ParameterSignificance
Shrink Temperature125-200 C operating range affecting installation efficiency
Working Temperature-55 C to +150 C stability for environmental reliability
Solder Alloy TypeDetermines melting point and mechanical strength (RoHS compliance critical)
Material ResistanceUL94 V-0 flammability rating standard
Dielectric StrengthMinimum 15kV/mm for insulation safety

5. Application Fields

Primary industries include: - Automotive: CAN bus harnesses - Aerospace: Flight control system wiring - Telecommunications: 5G base station cable assemblies - Consumer Electronics: USB Type-C connector reinforcement - Industrial Automation: Sensor/actuator connection protection

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
3MSCS-250 Solder Seal Sleeve
TE ConnectivityHeat Shrink Solder Sleeve HST
HellermannTytonPowerlok Solder Connectors
Sumitomo ElectricEXCEP solder sleeve series

7. Selection Guidelines

Key selection factors: - Conductor gauge compatibility (AWG/mm matching) - Environmental exposure classification (IP rating requirements) - Tooling compatibility (heat gun vs reflow oven) - Regulatory compliance (REACH/Conflict Minerals) - Cost/performance balance (standard vs specialty alloys)

8. Industry Trends

Emerging developments include: - Lead-free solder alternatives (SAC305 alloys) - Smart sleeves with embedded temperature sensors - UV-resistant materials for outdoor applications - Miniaturization for micro-coaxial cable assemblies - Automated soldering integration with robotic systems

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