Solder Sleeve

Image Part Number Description / PDF Quantity Rfq
D-110-0068

D-110-0068

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.110" BLU

0

D-110-0074

D-110-0074

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.095" BLU

0

D-144-26CS380

D-144-26CS380

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.075/0.095"

0

ST18-3-55-24-9

ST18-3-55-24-9

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.17"/0.2"

0

CWT-1503-180-8265

CWT-1503-180-8265

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE/PIN 0.110"

0

SO63-3-W2-24-00-100

SO63-3-W2-24-00-100

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.17"/0.2"

0

CS7641-000

CS7641-000

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.18/0.2"

0

B-202-10

B-202-10

TE Connectivity Aerospace Defense and Marine

B-202-10

0

B-152-9004

B-152-9004

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.235" CLR

0

ST63-4-55-22-9

ST63-4-55-22-9

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.235/0.255"

0

S02-10-R-9

S02-10-R-9

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.275/0.3"

0

D-150-0328-04

D-150-0328-04

TE Connectivity Aerospace Defense and Marine

D-150-0328-04

0

S02-07-R-6CS816

S02-07-R-6CS816

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.105/0.145"

0

D-150-0236

D-150-0236

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.197" BLU

0

D-142-85

D-142-85

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.17"/0.2"

0

ST63-3-55-24-90

ST63-3-55-24-90

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.17"/0.2"

0

CWT-3807-180-8344

CWT-3807-180-8344

TE Connectivity Raychem Cable Protection

SOLDERSLEEVE SHIELD TERMINATOR

0

CA3200N001

CA3200N001

TE Connectivity Aerospace Defense and Marine

D-150-0331CS2902

0

SO63-1-01-100CS2812

SO63-1-01-100CS2812

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.075/0.105"

0

SO63-5-9036-18CS2677

SO63-5-9036-18CS2677

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.275/0.3"

0

Solder Sleeve

1. Overview

Solder sleeves are specialized heat-shrinkable connectors integrating solder rings for wire termination. They enable simultaneous mechanical reinforcement, environmental sealing, and electrical connectivity through thermal activation. These components play critical roles in aerospace, automotive, and telecommunications sectors by ensuring reliable wire junctions under harsh conditions.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard Solder SleeveSingle-layer polyolefin with tin-lead solder ringGeneral electronics assembly
High-Temperature SleeveFluoropolymer base with silver-bearing solderAutomotive engine compartments
Double-Wall SleeveAdhesive-lined outer layer + solder coreMarine cable sealing
Military-Grade SleeveExpanded PTFE with MIL-spec solder alloyAerospace avionics

3. Structure & Composition

Typical construction includes: - Outer layer: Cross-linked polyolefin (2:1 shrink ratio) - Intermediate adhesive layer (when specified): Thermoplastic adhesive - Inner solder ring: Pre-formed annular solder alloy (Sn96Ag4 or Sn63Pb37) - Reinforcement braid: Optional fiberglass or aramid fibers

4. Key Technical Specifications

ParameterSignificance
Shrink Temperature125-200 C operating range affecting installation efficiency
Working Temperature-55 C to +150 C stability for environmental reliability
Solder Alloy TypeDetermines melting point and mechanical strength (RoHS compliance critical)
Material ResistanceUL94 V-0 flammability rating standard
Dielectric StrengthMinimum 15kV/mm for insulation safety

5. Application Fields

Primary industries include: - Automotive: CAN bus harnesses - Aerospace: Flight control system wiring - Telecommunications: 5G base station cable assemblies - Consumer Electronics: USB Type-C connector reinforcement - Industrial Automation: Sensor/actuator connection protection

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
3MSCS-250 Solder Seal Sleeve
TE ConnectivityHeat Shrink Solder Sleeve HST
HellermannTytonPowerlok Solder Connectors
Sumitomo ElectricEXCEP solder sleeve series

7. Selection Guidelines

Key selection factors: - Conductor gauge compatibility (AWG/mm matching) - Environmental exposure classification (IP rating requirements) - Tooling compatibility (heat gun vs reflow oven) - Regulatory compliance (REACH/Conflict Minerals) - Cost/performance balance (standard vs specialty alloys)

8. Industry Trends

Emerging developments include: - Lead-free solder alternatives (SAC305 alloys) - Smart sleeves with embedded temperature sensors - UV-resistant materials for outdoor applications - Miniaturization for micro-coaxial cable assemblies - Automated soldering integration with robotic systems

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