Solder Sleeve

Image Part Number Description / PDF Quantity Rfq
CWT-6

CWT-6

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-WIRE 0.236/0.264"

754

CJ8362-000

CJ8362-000

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.235/0.255"

500

CWT-7-W122-5

CWT-7-W122-5

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.252/0.287"

0

SO63-1-55-22-90

SO63-1-55-22-90

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-WIRE 0.075/0.105"

113

S02-09-R

S02-09-R

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-WIRE 0.235/0.255"

1626

790904-000

790904-000

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.157" BLU

61

CWT-5

CWT-5

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-WIRE 0.169/0.189"

2044

D-150-0175

D-150-0175

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.197" BLU

224

2-1194907-3

2-1194907-3

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIR 0.175"/0.2"

200

SO63-5-01

SO63-5-01

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.275/0.3"

390

955477-000

955477-000

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-PIN 0.095/0.145"

320

FSLV16 CL078

FSLV16 CL078

Alpha Wire

SLDR SLEEVE WIRE-WIRE 0.28"/0.3"

45

D-181-3224-90/9

D-181-3224-90/9

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-PIN 0.155/0.205"

281

SO96-4-00

SO96-4-00

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-WIRE 0.235/0.255"

679

B-020-24-N

B-020-24-N

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-PIN 0.250" BLU

286

FSLV26 CL076

FSLV26 CL076

Alpha Wire

SLDR SLV WIR-WIR 0.28/0.3" 100PC

3

CWT-3809-W2

CWT-3809-W2

TE Connectivity Aerospace Defense and Marine

SLDR SLEEVE WIRE-WIRE 0.340" CLR

1059

642145-000

642145-000

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.105/0.145"

559

SO96-1-55-22-90

SO96-1-55-22-90

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.075/0.105"

838

620005-000

620005-000

TE Connectivity Aerospace Defense and Marine

SLDR SLV WIRE-WIRE 0.425/0.459"

62

Solder Sleeve

1. Overview

Solder sleeves are specialized heat-shrinkable connectors integrating solder rings for wire termination. They enable simultaneous mechanical reinforcement, environmental sealing, and electrical connectivity through thermal activation. These components play critical roles in aerospace, automotive, and telecommunications sectors by ensuring reliable wire junctions under harsh conditions.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard Solder SleeveSingle-layer polyolefin with tin-lead solder ringGeneral electronics assembly
High-Temperature SleeveFluoropolymer base with silver-bearing solderAutomotive engine compartments
Double-Wall SleeveAdhesive-lined outer layer + solder coreMarine cable sealing
Military-Grade SleeveExpanded PTFE with MIL-spec solder alloyAerospace avionics

3. Structure & Composition

Typical construction includes: - Outer layer: Cross-linked polyolefin (2:1 shrink ratio) - Intermediate adhesive layer (when specified): Thermoplastic adhesive - Inner solder ring: Pre-formed annular solder alloy (Sn96Ag4 or Sn63Pb37) - Reinforcement braid: Optional fiberglass or aramid fibers

4. Key Technical Specifications

ParameterSignificance
Shrink Temperature125-200 C operating range affecting installation efficiency
Working Temperature-55 C to +150 C stability for environmental reliability
Solder Alloy TypeDetermines melting point and mechanical strength (RoHS compliance critical)
Material ResistanceUL94 V-0 flammability rating standard
Dielectric StrengthMinimum 15kV/mm for insulation safety

5. Application Fields

Primary industries include: - Automotive: CAN bus harnesses - Aerospace: Flight control system wiring - Telecommunications: 5G base station cable assemblies - Consumer Electronics: USB Type-C connector reinforcement - Industrial Automation: Sensor/actuator connection protection

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
3MSCS-250 Solder Seal Sleeve
TE ConnectivityHeat Shrink Solder Sleeve HST
HellermannTytonPowerlok Solder Connectors
Sumitomo ElectricEXCEP solder sleeve series

7. Selection Guidelines

Key selection factors: - Conductor gauge compatibility (AWG/mm matching) - Environmental exposure classification (IP rating requirements) - Tooling compatibility (heat gun vs reflow oven) - Regulatory compliance (REACH/Conflict Minerals) - Cost/performance balance (standard vs specialty alloys)

8. Industry Trends

Emerging developments include: - Lead-free solder alternatives (SAC305 alloys) - Smart sleeves with embedded temperature sensors - UV-resistant materials for outdoor applications - Miniaturization for micro-coaxial cable assemblies - Automated soldering integration with robotic systems

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