Protective Hoses, Solid Tubing, Sleeving

Part Number	Description / PDF	Quantity
AF1552 NA003 Alpha Wire	SLEEVING 0.258" ID FBRGLASS 250'	0
AF15524 NA002 Alpha Wire	SLEEVING 0.02" ID FBRGLASS 500'	0
XS300175 BK008 Alpha Wire	SLEEVING 1.75" ID POLY HF 25' BK	5
SF2003/4 WH005 Alpha Wire	SLEEVING 0.75" ID FBRGLASS 100'	2
AF15520 NA002 Alpha Wire	SLEEVING 0.032" ID FBRGLASS 500'	0
XS300083 BK008 Alpha Wire	SLEEVING 0.83" ID POLY HF 25' BK	10
AF1557 NA003 Alpha Wire	SLEEVING 0.144" ID FBRGLASS 250'	0
XS300286 BK008 Alpha Wire	SLEEVING 2.86" ID POLY HF 25' BK	4
AF15512 NA003 Alpha Wire	SLEEVING 0.081" ID FBRGLASS 250'	0
XS300238 BK008 Alpha Wire	SLEEVING 2.38" ID POLY HF 25' BK	5
XS300100 BK005 Alpha Wire	SLEEVING 1.0" ID POLY HF 100' BK	0
AF15513 NA003 Alpha Wire	SLEEVING 0.072" ID FBRGLASS 250'	0
AF15514 NA002 Alpha Wire	SLEEVING 0.064" ID FBRGLASS 500'	0
XS300134 BK008 Alpha Wire	SLEEVING 1.34" ID POLY HF 25' BK	5
XS200N1/8 BK001 Alpha Wire	SLEEVING 1/8"ID PA BRAID 1000'BK	0
XS300207 BK008 Alpha Wire	SLEEVING 2.07" ID POLY HF 25' BK	3
XS300125 BK005 Alpha Wire	SLEEVING 1.25"ID POLY HF 100' BK	0
AF15518 NA002 Alpha Wire	SLEEVING 0.04" ID FBRGLASS 500'	0
XS300071 BK005 Alpha Wire	SLEEVING 0.71"ID POLY HF 100' BK	0
XS300334 BK008 Alpha Wire	SLEEVING 3.34" ID POLY HF 25' BK	4

Protective Hoses, Solid Tubing, Sleeving

1. Overview

Protective hoses, solid tubing, and sleeving are critical components in cable management systems designed to protect wires and cables from mechanical damage, environmental factors, and electromagnetic interference. These products ensure operational reliability in industries such as automotive, aerospace, energy, and industrial automation. Modern advancements in material science and manufacturing have enabled enhanced durability, flexibility, and resistance to extreme conditions.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Protective Hoses	Flexible, abrasion-resistant, high bending strength	Robotics, CNC machines, hydraulic systems
Solid Tubing	Rigid, chemical-resistant, precise dimensional stability	Pneumatic systems, semiconductor equipment
Sleeving	Lightweight, split design for easy installation, thermal protection	Data centers, automotive wiring harnesses

3. Structure and Composition

Typical construction includes:

Outer Layer: Polymer (PVC, polyurethane) or metal (stainless steel) for abrasion/chemical resistance
Reinforcement Layer: Braided fibers or helical wire for mechanical strength
Inner Liner: Smooth polymer coating to prevent cable friction

4. Key Technical Parameters

Parameter	Significance
Temperature Range (-40 C to +150 C)	Defines operational limits in extreme environments
Pressure Resistance (up to 1000 kPa)	Crucial for hydraulic/pneumatic applications
Bend Radius (5x diameter)	Enables compact installation in tight spaces
Flame Retardancy (UL94 V-0)	Meets safety standards in electrical systems

5. Application Fields

Key industries include:

Automotive: EV battery cabling, engine compartment protection
Aerospace: Avionics wiring in aircraft fuselages
Renewable Energy: Wind turbine pitch systems
Industrial Automation: Cable tracks in assembly lines

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Igus	chainflex continuous-flex cables with protective jackets
HellermannTyton	Fixfox spiral wrapping tubes
TE Connectivity	Raychem HVAC heat-shrink sleeving

7. Selection Recommendations

Key factors to consider:

Environmental conditions (temperature, UV exposure)
Mechanical stress (vibration, compression)
Cable bundle diameter and routing complexity
Regulatory compliance (RoHS, REACH)

Case Study: In an automotive plant, Igus' energy chain systems reduced cable failures by 70% in robotic welding arms.

8. Industry Trends

Emerging trends include:

Development of halogen-free flame-retardant materials
Integration of smart sensors in sleeves for condition monitoring
Growing adoption of composite materials for weight reduction
Customization through 3D printing technologies