Heat Shrink Tubing

Image Part Number Description / PDF Quantity Rfq
0192670357

0192670357

Woodhead - Molex

2 INCH HST BLACK 100/12" PKG

0

0192670272

0192670272

Woodhead - Molex

3/4 INCH HST YELLOW 100/12" PKG

0

0192670530

0192670530

Woodhead - Molex

3/4 INCH HST BLACK (400/3 INCH/P

0

0192690148

0192690148

Woodhead - Molex

1/4 INCH DUAL HST BK (300/4 INCH

0

0192670496

0192670496

Woodhead - Molex

1/8 INCH HST BLACK (192/6.25 INC

0

0192670351

0192670351

Woodhead - Molex

2 INCH HST BLACK 200/6" PKG

0

0192670494

0192670494

Woodhead - Molex

1/8 INCH HST BLACK (300/4 INCH/P

0

0192670513

0192670513

Woodhead - Molex

3/16 INCH HST BLACK (1200/1 INCH

0

0192690025

0192690025

Woodhead - Molex

3/8 INCH DUAL HST BK (100/12 INC

0

0192670039

0192670039

Woodhead - Molex

3/64 INCH HST BK SM 100' SPOOL

0

0192690119

0192690119

Woodhead - Molex

3/8 INCH DUAL HST BLACK(400/3 IN

0

0192690015

0192690015

Woodhead - Molex

3/16 INCH DUAL HST BLACK 100/12

0

0192670554

0192670554

Woodhead - Molex

3/16 INCH HST BLACK (300/4.1 INC

0

0192690152

0192690152

Woodhead - Molex

1" DUAL HST RED 598/2.0079" PKG

0

0192690095

0192690095

Woodhead - Molex

3/16 INCH DUAL HST BK(800/1.5 IN

0

0192690118

0192690118

Woodhead - Molex

3/8 INCH DL HST RED 100/12" PKG

0

0192690098

0192690098

Woodhead - Molex

3/16 INCH DUAL HST BLK(50/24 INC

0

0192670444

0192670444

Woodhead - Molex

1 INCH HST BLACK (SMALL 25 FT SP

0

0192670214

0192670214

Woodhead - Molex

3/8 INCH HST WHITE LG 500' SPOOL

0

0192690087

0192690087

Woodhead - Molex

1/8 DUAL HST RED 200/6" PKG

0

Heat Shrink Tubing

1. Overview

Heat shrink tubing is a type of polymer material that contracts radially when heated, forming a tight, protective covering over cables, wires, and components. Its ability to provide insulation, mechanical protection, and environmental sealing makes it indispensable in modern electronics, telecommunications, automotive, and aerospace industries.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
PVC Heat ShrinkLow-cost, flexible, good dielectric propertiesConsumer electronics, automotive wiring
Polyolefin TubingHigh abrasion resistance, UV stabilityIndustrial machinery, outdoor cable joints
Fluoropolymer TubingChemical resistance, high-temperature toleranceAerospace hydraulics, semiconductor equipment
Adhesive-Lined TubingSealing against moisture and dustMarine cables, underground sensors
Split Braided TubingEasy installation without disconnecting componentsRetrofit cable protection in robotics

3. Structure and Composition

Typical heat shrink tubing features a three-layer structure:

  • Base Material: Cross-linked polymer (PVC/Polyolefin/PTFE) for mechanical strength
  • Adhesive Layer: Thermoplastic adhesive for sealing (in dual-wall variants)
  • Outer Coating: UV-resistant or flame-retardant additives for environmental protection
The cross-linking process through irradiation or chemical methods enables shape memory functionality.

4. Key Technical Parameters

ParameterSignificanceTypical Range
Shrink TemperatureDetermines activation threshold80-200 C
Shrink RatioIndicates dimensional contraction capability2:1 to 6:1
Operating TemperatureDefines service life limits-55 C to +150 C
Dielectric StrengthMeasures insulation performance15-100kV/mm
Flame RetardancySafety compliance indicatorUL94 V-0/V-2 rated

5. Application Fields

Major industries include:

  • Automotive: Engine compartment wiring harnesses
  • Aerospace: Avionic system insulation
  • Telecommunications: Fiber optic cable splices
  • Medical: Equipment probe cable protection
  • Renewable Energy: Solar panel connector sealing
Case Study: Tesla Model S uses adhesive-lined polyolefin tubing for battery management system wiring.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Feature
3MHPST-High Performance150 C operating temp, 4:1 ratio
HellermannTytonSecureSeal ADIP68-rated adhesive lining
Sumitomo ElectricFluoroResin FEP200 C with chemical inertness
Alpha WireECO SCLHalogen-free, RoHS compliant

7. Selection Guidelines

Critical factors to consider:

  • Environmental conditions (temperature, chemicals, UV exposure)
  • Mechanical protection requirements
  • Electrical insulation specifications
  • Regulatory certifications (UL/CSA/REACH)
  • Installation method feasibility
Note: For underwater applications, specify adhesive-lined tubing with min. 3mm wall thickness.

8. Industry Trends

Emerging developments include:

  • Nano-coated variants for EMI shielding
  • Bio-based polymers for sustainability
  • Smart tubing with embedded sensors
  • High-expansion ratios (up to 12:1) for complex geometries
  • Low-halogen options meeting stricter fire safety codes
Market growth projected at 6.2% CAGR through 2030, driven by EV and 5G infrastructure demands.

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