Accessories

Part Number	Description / PDF	Quantity
166-90506 HellermannTyton	PSR200-S-2000 FITTING-BK-1PK	0
166-90173 HellermannTyton	HELAGUARD - T-CONN IP66 FITTING	0
166-90126 HellermannTyton	HELAGUARD - IP65 45 DEGREE ELBOW	0
166-90111 HellermannTyton	HELAGUARD - 45 DEGREE NPT ELBOW	0
166-90030 HellermannTyton	STRAIGHT BRASS SWIVEL FITTINGS I	0
166-90849 HellermannTyton	HGL050-S-M20 FIT BLK 10PK	0
166-90449 HellermannTyton	RSW32-BU SEALING WASHER 10PK	0
166-90125 HellermannTyton	HELAGUARD - IP65 45 DEGREE ELBOW	0
166-90455 HellermannTyton	HGL038-S-0500 NM FT BK 10PK	0
166-90189 HellermannTyton	HELAGUARD - CONDUIT END CAP 1.50	0
B-050-M20-EXD HellermannTyton	THREAD CONVERT 1/2"NPT EXT-M20 I	0
166-90237 HellermannTyton	HELAGUARD - CONDUIT END .75" FLE	0
166-90789 HellermannTyton	HELAGUARD NM ULTRA FITTING, 90-D	40
166-90131 HellermannTyton	HELAGUARD - IP65 90 DEGREE ELBOW	0
LTP32-100-CUL HellermannTyton	METTHRT1"THRD1"32MMDIAMET 2/PKG	2
166-90116 HellermannTyton	HELAGUARD - 90 DEGREE IP68 1.25"	0
166-90135 HellermannTyton	HELAGUARD - IP65 COMPRESSION FIT	0
166-90020 HellermannTyton	HELAGUARD - NYLON LOCKNUT .75"	0
166-90124 HellermannTyton	HELAGUARD - IP65 45 DEGREE ELBOW	0
596-00192 HellermannTyton	LEGEND BASE .59"X1.92" 100/PK	0

Accessories

1. Overview

Cables and wires management accessories are specialized components designed to organize, protect, and route electrical cables and wires in various applications. These accessories ensure system reliability, reduce maintenance costs, and enhance safety by preventing entanglement, strain, and environmental damage. With the rapid development of smart infrastructure and industrial automation, effective cable management has become critical for optimizing performance in sectors ranging from data centers to renewable energy systems.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Cable Ties	Fastening multiple cables into bundles, available in nylon or stainless steel	Data centers, automotive wiring
Cable Clips	Surface-mounted fixation for horizontal/vertical cable routing	Home electronics, HVAC systems
Cable Trays	Supporting large-scale cable networks with ventilated designs	Industrial plants, power stations
Cable Glands	Sealing cable entries while maintaining strain relief	Marine equipment, hazardous environments
Cable Drag Chains	Protecting moving cables in dynamic machinery applications	CNC machines, robotics

3. Structure and Composition

Typical products feature:

Material Components: High-impact plastics (e.g., PA66), metal alloys, or rubber-coated variants
Mechanical Design: Interlocking segments, adjustable clamping mechanisms, or modular assembly systems
Functional Elements: Integrated strain relief notches, anti-vibration pads, or EMI shielding layers

Example: A cable drag chain comprises link plates, crossbars, and wear-resistant liners to enable 3D movement while protecting internal cables.

4. Key Technical Specifications

Parameter	Description	Importance
Load Capacity	Maximum weight supported without deformation	Ensures structural integrity in heavy-duty applications
Temperature Range	Operational limits (-40 C to +120 C typical)	Maintains performance in extreme environments
Fire Resistance	UL94 flammability rating compliance	Reduces fire propagation risks
IP Rating	Protection against dust and water ingress (IP65-IP68)	Enables outdoor/underground deployment
Bending Radius	Minimum curve radius to prevent cable damage	Preserves signal integrity in fiber optics applications

5. Application Fields

Telecommunications: 19" rack-mounted patch panel cable organizers
Renewable Energy: UV-resistant solar panel cable clamps
Transportation: Rail vehicle cable drag chains with vibration damping
Smart Buildings: Low-voltage cable management in PoE lighting systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Innovation
Panduit	ComNet Cabling Management	Color-coded system for IEEE 802.3 standards compliance
HellermannTyton	Fixfox Cable Gland	Tool-free installation with 360 sealing
Igus	chainflex Continuous Flex Cables	100 million cycle tested drag chains
3M	Scotchlok Cable Cleats	Explosion-proof fixing for oil & gas platforms

7. Selection Recommendations

Key considerations:

Environmental factors (chemical exposure, UV radiation)
Cable diameter range compatibility (+20% tolerance recommended)
Dynamic vs static application requirements
Compliance with regional standards (NEC Article 300, IEC 61034)
Total Cost of Ownership (corrosion resistance vs replacement frequency)

Case Study: A German automotive plant reduced downtime by 37% after switching to stainless steel cable trays with IP67 rating in paint shop operations.

8. Industry Trends

Emerging developments include:

Smart cable ties with integrated IoT sensors for real-time strain monitoring
Biodegradable polymer materials meeting RoHS 3.0 standards
Modular "click-system" accessories reducing installation time by 50%
Nano-coated components for aerospace applications (operating at -65 C to +200 C)
AI-powered 3D simulation tools for pre-deployment stress analysis