Solid State Lighting Cables

Image Part Number Description / PDF Quantity Rfq
ZFS-CH140-8I

ZFS-CH140-8I

JKL Components Corporation

FLEX TAPE INPUT CONNECTOR

30

ZFS-CH138-8J

ZFS-CH138-8J

JKL Components Corporation

FLEX TAPE JOINER CONNECTOR

5

Solid State Lighting Cables

1. Overview

Solid State Lighting (SSL) cables are specialized cable assemblies designed to power and connect LED-based lighting systems. As a subset of cable assemblies, they enable efficient electrical connectivity while meeting the unique demands of semiconductor-based lighting technologies. Their importance in modern applications includes supporting energy-efficient illumination, enabling smart lighting systems, and facilitating compact design architectures.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Power Distribution CablesHigh-current capacity, low-voltage dropLED streetlights, industrial lighting panels
Data Communication CablesSignal integrity for DMX512, DALI protocolsSmart lighting control systems
Flexible Interconnect CablesHigh bend endurance, compact profileArchitectural accent lighting, automotive interior lighting
High-Temperature CablesSpecialized insulation (e.g., silicone, PTFE)Stage lighting, medical equipment illumination

3. Structural Composition

Typical SSL cable assemblies include:

  • Conductors: Stranded copper or tinned copper (16-24 AWG)
  • Insulation: Cross-linked polyethylene (XLPE) or thermoplastic elastomers
  • Shielding: Braided copper or aluminum foil for EMI protection
  • Jacket: UV-resistant PVC or LSZH (Low Smoke Zero Halogen) materials
  • Connectors: IP65-rated modular connectors (e.g., 2-pin/4-pin configurations)

4. Key Technical Parameters

ParameterTypical RangeImportance
Conductor MaterialStranded copper alloysDetermines conductivity and flexibility
Temperature Range-40 C to +125 CEnsures reliability in extreme conditions
Voltage Rating300V-600VDefines safe operating limits
Current Capacity1.5A-10APrevents thermal overload
Shielding Effectiveness60-100 dBPrevents signal interference

5. Application Fields

Primary industries include:

  • Architectural lighting (e.g., LED strip installations)
  • Automotive (e.g., interior ambient lighting systems)
  • Healthcare (e.g., surgical lighting equipment)
  • Industrial automation (e.g., machine vision systems)
  • Smart city infrastructure (e.g., IoT-enabled streetlights)

Case Example: Municipal LED streetlight systems using IP68-rated SSL cables reduce energy consumption by 40% compared to traditional systems.

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Feature
TE ConnectivitySSL Series Hybrid CablesIntegrated power/data transmission
Amphenol ICCLED Lighting Cable AssembliesCustom-length configurations
MolexMini-Fit SSL ConnectorsHigh-density contact design
SamtecAPD Series Cables10 Gbps data rate capability

7. Selection Guidelines

Key considerations:

  1. Environmental factors (temperature, moisture, UV exposure)
  2. Electrical requirements (voltage/current ratings)
  3. Mechanical needs (flex life, bend radius)
  4. Compliance certifications (UL, RoHS, REACH)
  5. Connector compatibility with lighting fixtures

8. Industry Trends

Emerging developments:

  • Miniaturization for wearable lighting applications
  • Biodegradable materials for eco-friendly designs
  • Integrated sensor cables for IoT-enabled lighting
  • High-speed data transmission for Li-Fi integration

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