Rectangular Cable Assemblies

Part Number	Description / PDF	Quantity
A02KR02KR26E254A JST	JUMPER 02KR-6S-P - 02KR-6S-P 10"	913
A10KR10DA28W254B JST	JUMPER 10DA-8M - 10KR-8M-P 10"	0
A12KR12DA28W203B JST	JUMPER 12DA-8M - 12KR-8M-P 8"	0
A09KR09KR26E305B JST	JUMPER 09KR-6S-P - 09KR-6S-P 12"	957
A08ZR08ZR28H254A JST	JUMPER 08ZR-8M-P - 08ZR-8M-P 10"	932
A22SUR22SUR32W102A JST	JUMPER 22SUR-32S - 22SUR-32S 4"	0
A05XAF05XAF22K152A JST	JUMPER 05XAF-2S - 05XAF-2S 6"	724
A05KR05KR26E51B JST	JUMPER 05KR-6S-P - 05KR-6S-P 2"	1289
A05XAF05XAF22K203A JST	JUMPER 05XAF-2S - 05XAF-2S 8"	994
A13ZR13ZR28H305A JST	JUMPER 13ZR-8M-P - 13ZR-8M-P 12"	980
A05KR05KR26E102B JST	JUMPER 05KR-6S-P - 05KR-6S-P 4"	1246
A10XAF10XAF22K102A JST	JUMPER 10XAF-2S - 10XAF-2S 4"	975
A05ZR05ZR28H254B JST	JUMPER 05ZR-8M-P - 05ZR-8M-P 10"	2000
A02SYP22KR152SS JST	JUMPER SYP-02T-1 RCY CONN 6"	0
A17SUR17SUR32W102B JST	JUMPER 17SUR-32S - 17SUR-32S 4"	0
A03XAF03XAF22K305A JST	JUMPER 03XAF-2S - 03XAF-2S 12"	934
A15KR15KR26E51B JST	JUMPER 15KR-6S-P - 15KR-6S-P 2"	990
A12KR12KR26E152B JST	JUMPER 12KR-6S-P - 12KR-6S-P 6"	989
A12SR12SR30K254B JST	JUMPER 12SR-3S - 12SR-3S 10"	975
A16XSR16XSR36R152B JST	JUMPER 16XSR-36S - 16XSR-36S 6"	0

Rectangular Cable Assemblies

1. Overview

Rectangular cable assemblies are engineered interconnect solutions featuring rectangular-shaped connectors and integrated cables. They enable reliable signal, data, and power transmission in electronic systems. These assemblies are critical in modern technology for their compact design, high-density connectivity, and robust performance in demanding environments.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
D-Subminiature	Metal-shielded, screw-locking design	Industrial computers, military equipment
IDC (Insulation Displacement)	Tool-less termination, flat cable compatibility	Telecom switches, HVAC systems
Board-to-Board	Low-profile, high-pin-count options	Servers, medical imaging devices
Ribbon Cable	Parallel signal routing, flexible dielectric	Computer peripherals, test equipment

3. Structure and Components

Typical construction includes:

Contact elements: Phosphor bronze or beryllium copper with gold/silver plating
Insulation: High-temperature thermoplastic (e.g., LCP, PBT)
Shielding: Braided copper or conductive polymer layers
Strain relief: Molded thermoplastic overbraiding
Connector housing: Glass-filled nylon for mechanical stability

4. Key Technical Parameters

Parameter	Typical Range	Importance
Rated Voltage	50V - 600V	Ensures dielectric safety
Current Capacity	1A - 15A per contact	Determines power handling
Contact Resistance	5-20m	Impacts signal integrity
Insulation Resistance	100M - 10G	Prevents leakage currents
Operating Temperature	-55 C to +125 C	Environmental reliability
Mating Cycles	500 - 5000 cycles	Durability indicator

5. Application Fields

Primary sectors include:

Computer & Peripherals: Server backplanes, GPU interconnects
Telecommunications: 5G base stations, optical network terminals
Industrial Automation: PLC interfaces, robotic controllers
Medical Equipment: MRI scanners, diagnostic devices
Transportation: EV battery management systems, avionics

6. Leading Manufacturers

Manufacturer	Key Products
Amphenol Corporation	D-Sub 90 PCB Mount Series
TE Connectivity	MATE-AX High-Speed Backplane Cables
Molex LLC	PicoBlade 0.8mm Wire-to-Board Cables
Samtec Inc.	QTE High-Density Array Cables

7. Selection Guidelines

Key considerations:

Electrical requirements (voltage/current profiles)
Mechanical constraints (space limitations, vibration exposure)
Environmental factors (temperature extremes, chemical exposure)
Signal integrity needs (impedance control, crosstalk reduction)
Cost-effectiveness across production volumes

Example: Industrial IoT gateways require IP67-rated assemblies with EMI shielding for factory floor deployment.

8. Industry Trends

Emerging developments include:

Miniaturization: 0.4mm pitch connectors for mobile devices
High-speed capabilities: 25+ Gbps differential pair designs
Smart integration: Embedded sensors for condition monitoring
Sustainability focus: Halogen-free materials adoption
Automated manufacturing: AI-driven quality control systems