Rectangular Cable Assemblies

Part Number	Description / PDF	Quantity
MF410C3M0MF4 GlobTek, Inc.	3 METER 4 CONDUCTOR WITH MOLEX C	221
MF1010C1M0MF10 GlobTek, Inc.	1M CORD, 10C WITH MOLEX 43025-10	139
ML424642M1TTT(R) GlobTek, Inc.	CABLE WITH MOLEDED MOLEX 43025-0	20
OSP-431-01000018(R) GlobTek, Inc.	CABLE ASSY, MOLEX 43025-0200 & T	0
XHP410070M7MLX3(R) GlobTek, Inc.	JST XHP-4 2.54MM 4 CIRCUIT CONNE	69
MLX410070M23MLX2X2(R GlobTek, Inc.	MOLEX HOUSING 2.54MM PITCH 4 CIR	50
ML224641M0ML2(R) GlobTek, Inc.	2 POSITION MOLEX 39-01-2025 MINI	93
PHX19121840M3PHX1912184 GlobTek, Inc.	KFZEDGM-X-5. 08-ZP-LG, EQUAL TO	20
MLX2SILI180M35TT GlobTek, Inc.	MOLEX MICRO-FIT 3.0 RCPT HOUSING	20
MF610C3M0MF6 GlobTek, Inc.	3 METER 6 CONDUCTOR MOLEX CONNEC	78
MF243645UL24641MMF24365(R) GlobTek, Inc.	MOLEX 43645-0200 OR EQUIV WITH 4	85
MF1010C3M0MF10 GlobTek, Inc.	3M CORD, 10C WITH MOLEX 43025-10	94
MF410C1M0MF4 GlobTek, Inc.	CORDSET WITH MOLDED MOLEX CONNEC	977
XHP410070M7XHP4(R) GlobTek, Inc.	JST XHP-4 2.54MM 4 CIRCUIT CONNE	973
MLX3410070M7MLX3(R) GlobTek, Inc.	MOLEX HOUSING 09-93-0300 WITH TE	99

Rectangular Cable Assemblies

1. Overview

Rectangular cable assemblies are engineered interconnect solutions featuring rectangular-shaped connectors and integrated cables. They enable reliable signal, data, and power transmission in electronic systems. These assemblies are critical in modern technology for their compact design, high-density connectivity, and robust performance in demanding environments.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
D-Subminiature	Metal-shielded, screw-locking design	Industrial computers, military equipment
IDC (Insulation Displacement)	Tool-less termination, flat cable compatibility	Telecom switches, HVAC systems
Board-to-Board	Low-profile, high-pin-count options	Servers, medical imaging devices
Ribbon Cable	Parallel signal routing, flexible dielectric	Computer peripherals, test equipment

3. Structure and Components

Typical construction includes:

Contact elements: Phosphor bronze or beryllium copper with gold/silver plating
Insulation: High-temperature thermoplastic (e.g., LCP, PBT)
Shielding: Braided copper or conductive polymer layers
Strain relief: Molded thermoplastic overbraiding
Connector housing: Glass-filled nylon for mechanical stability

4. Key Technical Parameters

Parameter	Typical Range	Importance
Rated Voltage	50V - 600V	Ensures dielectric safety
Current Capacity	1A - 15A per contact	Determines power handling
Contact Resistance	5-20m	Impacts signal integrity
Insulation Resistance	100M - 10G	Prevents leakage currents
Operating Temperature	-55 C to +125 C	Environmental reliability
Mating Cycles	500 - 5000 cycles	Durability indicator

5. Application Fields

Primary sectors include:

Computer & Peripherals: Server backplanes, GPU interconnects
Telecommunications: 5G base stations, optical network terminals
Industrial Automation: PLC interfaces, robotic controllers
Medical Equipment: MRI scanners, diagnostic devices
Transportation: EV battery management systems, avionics

6. Leading Manufacturers

Manufacturer	Key Products
Amphenol Corporation	D-Sub 90 PCB Mount Series
TE Connectivity	MATE-AX High-Speed Backplane Cables
Molex LLC	PicoBlade 0.8mm Wire-to-Board Cables
Samtec Inc.	QTE High-Density Array Cables

7. Selection Guidelines

Key considerations:

Electrical requirements (voltage/current profiles)
Mechanical constraints (space limitations, vibration exposure)
Environmental factors (temperature extremes, chemical exposure)
Signal integrity needs (impedance control, crosstalk reduction)
Cost-effectiveness across production volumes

Example: Industrial IoT gateways require IP67-rated assemblies with EMI shielding for factory floor deployment.

8. Industry Trends

Emerging developments include:

Miniaturization: 0.4mm pitch connectors for mobile devices
High-speed capabilities: 25+ Gbps differential pair designs
Smart integration: Embedded sensors for condition monitoring
Sustainability focus: Halogen-free materials adoption
Automated manufacturing: AI-driven quality control systems