Power, Line Cables and Extension Cords

Image Part Number Description / PDF Quantity Rfq
212004-01

212004-01

Qualtek Electronics Corp.

CORD 18AWG 5-15P - 320-C13 7.50'

3690

411012-01

411012-01

Qualtek Electronics Corp.

NORTH AMERICAN POWER CORD, NEMA

0

232002-06

232002-06

Qualtek Electronics Corp.

CORD 18AWG NEMA 5-15P TO CBL 8'

0

397002-01

397002-01

Qualtek Electronics Corp.

CORD JIS 8303 - IEC320-C13 8.20'

600

412002-01

412002-01

Qualtek Electronics Corp.

NORTH AMERICAN POWER CORD, NEMA

0

374016-01

374016-01

Qualtek Electronics Corp.

AUSTRALIA POWER CORD, 10A 250V,

500

312019-01

312019-01

Qualtek Electronics Corp.

CRD 14AWG NEMA5-15P - 320C13 10'

30716800

312044-01

312044-01

Qualtek Electronics Corp.

CORD 14AWG 5-15P - 320-C13 9.84'

0

223021-01

223021-01

Qualtek Electronics Corp.

CORD 18AWG 1-15P - 320-C7 8' BLK

13391800

311327-01

311327-01

Qualtek Electronics Corp.

CORD 18AWG NEMA5-15P - CBL 1.67'

1638

311276-01

311276-01

Qualtek Electronics Corp.

CORD 18AWG NEMA 5-15P TO CBL 15'

977

411008-01

411008-01

Qualtek Electronics Corp.

NORTH AMERICAN POWER CORD, NEMA

0

311022-01

311022-01

Qualtek Electronics Corp.

CORD 16AWG NEMA5-15P - CBL 9.84'

910200

398001-01

398001-01

Qualtek Electronics Corp.

CORD SI 32 TO IEC 320-C13 8.20'

41

390002-01

390002-01

Qualtek Electronics Corp.

CRD IRAM 2073 - IEC320-C13 8.20'

963

385006-01

385006-01

Qualtek Electronics Corp.

CORD KSC 8305 TO CBL 5.90' BLACK

298

232003-06

232003-06

Qualtek Electronics Corp.

CORD 18AWG NEMA 5-15P TO CBL 10'

2157250

370021-01

370021-01

Qualtek Electronics Corp.

CORD BS1363A TO IEC 320-C5 6'

97

311010-01

311010-01

Qualtek Electronics Corp.

CORD 18AWG NEMA5-15P - CBL 9.84'

394

380003-E01

380003-E01

Qualtek Electronics Corp.

CORD CEI 23-50 TO CBL 8.20' BLK

0

Power, Line Cables and Extension Cords

1. Overview

Cable assemblies, power line cables, and extension cords are critical components for transmitting electrical power and signals across devices and systems. These products ensure safe, reliable connectivity in residential, commercial, and industrial applications. Their importance has grown with advancements in electronics, automation, and renewable energy systems, enabling efficient power distribution and data communication in modern infrastructure.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Power Line Cables Fixed wiring for permanent installations, designed for high durability and compliance with electrical codes Building electrical systems, industrial machinery, HVAC systems
Extension Cords Flexible, portable cables with multiple outlets for temporary power access Construction sites, outdoor equipment, home appliances
Pre-assembled Cable Assemblies Custom-designed cables with connectors, shielding, and insulation tailored to specific applications Medical devices, aerospace systems, data servers
Industrial Cable Assemblies Heavy-duty cables resistant to abrasion, chemicals, and extreme temperatures Factories, robotics, oil & gas operations

3. Structure and Components

A typical power cable assembly consists of:

  • Conductor: Copper or aluminum strands for electrical conductivity
  • Insulation: Thermoplastic or rubber layers to prevent leakage (e.g., PVC, XLPE)
  • Shielding: Braided copper or foil to reduce electromagnetic interference (EMI)
  • Jacket: Durable outer layer for mechanical protection (e.g., LSZH for low smoke emission)
  • Connectors: IEC, NEMA, or specialized interfaces (e.g., USB, HDMI for signal cables)

4. Key Technical Specifications

Parameter Description Importance
Conductor Size (AWG/mm ) Determines current-carrying capacity Prevents overheating and voltage drop
Voltage Rating Maximum operating voltage (e.g., 300V, 600V) Ensures safe operation under electrical stress
Temperature Range Operating limits (-40 C to +105 C) Maintains performance in extreme environments
Current Capacity (Amps) Depends on conductor cross-section and insulation Prevents fire hazards and equipment damage
Shielding Effectiveness Reduction of EMI/RFI interference (e.g., 60dB-100dB) Ensures signal integrity in sensitive electronics
Flame Resistance Compliance with standards like UL 94 or IEC 60332 Enhances safety in fire-prone environments

5. Application Fields

Key industries and equipment include:

  • Industrial Manufacturing: CNC machines, conveyor systems
  • Healthcare: MRI scanners, patient monitoring systems
  • Consumer Electronics: PCs, printers, home theaters
  • Renewable Energy: Solar inverters, wind turbine controllers
  • Data Centers: Server racks, UPS systems

6. Leading Manufacturers and Products

Manufacturer Country Representative Product
Belden Inc. USA Industrial Ethernet cables with Cat 6A shielding
L-com Global Connectivity USA Fiber optic cable assemblies for 10G networks
Belkin International USA Surge-protected extension cords with USB ports
Yazaki Corporation Japan Automotive power cable harnesses

7. Selection Guidelines

Key factors to consider:

  • Environmental Conditions: Temperature, moisture, exposure to chemicals or UV light
  • Electrical Requirements: Voltage, current, frequency
  • Mechanical Stress: Flexibility needs, bending radius, abrasion resistance
  • Regulatory Compliance: Certifications like UL, CE, RoHS
  • Cost vs. Longevity: Premium materials (e.g., silver-plated conductors) for critical applications

Example: For outdoor construction equipment, select a 14 AWG SJTW extension cord with UV-resistant PVC jacket and 600V rating.

8. Industry Trends

Emerging trends include:

  • Adoption of halogen-free, recyclable materials for environmental compliance
  • Integration of smart cables with built-in sensors for real-time monitoring
  • Development of high-frequency cable assemblies for 5G and IoT applications
  • Standardization of universal connectors (e.g., USB-C for power and data)
  • Increased demand for modular cable systems in data centers

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