Power, Line Cables and Extension Cords

Image Part Number Description / PDF Quantity Rfq
1301430268

1301430268

Woodhead - Molex

28W48 W/100 FT 10-3 SOW 29W48

0

1301430318

1301430318

Woodhead - Molex

26T08 W/2' #85-1030 & 5369

0

1301540060

1301540060

Woodhead - Molex

CORD NEMA L5-15P TO L5-15R 3'

0

1301430275

1301430275

Woodhead - Molex

28W75 W/25 12-4SO 29W75

0

1301540073

1301540073

Woodhead - Molex

MOLDED Y-SPLICE 3' 10-3 (1)2848&

0

1301540122

1301540122

Woodhead - Molex

MOLDED W-SPLICE (1)2647 & (3)153

0

1301430337

1301430337

Woodhead - Molex

26W48BLK W/50 10-3SO 27W48BLK

0

1301430099

1301430099

Woodhead - Molex

CORD 12AWG NEMA5-15P - 5-15R 50'

0

1301540044

1301540044

Woodhead - Molex

MOLDED Y-SPLICE (1)14W33(2)15W33

0

1301430148

1301430148

Woodhead - Molex

14W47 W/100 FT 12/3SOW & 15W47

0

1301430377

1301430377

Woodhead - Molex

CS6365N W/50FT #6-4 CABLE & CS63

0

1301540052

1301540052

Woodhead - Molex

MOLDED Y-SPLICE (1)14W48&(2)15W4

0

1302090124

1302090124

Woodhead - Molex

CORD; LEAD 14/3 SJTOW 30IN RI53

0

1302262287

1302262287

Woodhead - Molex

CORD;#14/3C SJOW CBL 300V

0

1301540120

1301540120

Woodhead - Molex

MOLDED W-SPL (1)14W47(3)15W47 25

0

1301430386

1301430386

Woodhead - Molex

28W74BLK W/25' #12-4BLK SO CORD

0

1301430320

1301430320

Woodhead - Molex

26W08 W25FT 12-3-SOW/SOOW 27W08

0

1301540097

1301540097

Woodhead - Molex

MOLDED Y-SPLICE 10-4 CORD 19'PRI

0

1301430376

1301430376

Woodhead - Molex

2647 W/200FT 12-3-SO 2747

0

1301430315

1301430315

Woodhead - Molex

2875 W/25 10-4SO 2975

0

Power, Line Cables and Extension Cords

1. Overview

Cable assemblies, power line cables, and extension cords are critical components for transmitting electrical power and signals across devices and systems. These products ensure safe, reliable connectivity in residential, commercial, and industrial applications. Their importance has grown with advancements in electronics, automation, and renewable energy systems, enabling efficient power distribution and data communication in modern infrastructure.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Power Line Cables Fixed wiring for permanent installations, designed for high durability and compliance with electrical codes Building electrical systems, industrial machinery, HVAC systems
Extension Cords Flexible, portable cables with multiple outlets for temporary power access Construction sites, outdoor equipment, home appliances
Pre-assembled Cable Assemblies Custom-designed cables with connectors, shielding, and insulation tailored to specific applications Medical devices, aerospace systems, data servers
Industrial Cable Assemblies Heavy-duty cables resistant to abrasion, chemicals, and extreme temperatures Factories, robotics, oil & gas operations

3. Structure and Components

A typical power cable assembly consists of:

  • Conductor: Copper or aluminum strands for electrical conductivity
  • Insulation: Thermoplastic or rubber layers to prevent leakage (e.g., PVC, XLPE)
  • Shielding: Braided copper or foil to reduce electromagnetic interference (EMI)
  • Jacket: Durable outer layer for mechanical protection (e.g., LSZH for low smoke emission)
  • Connectors: IEC, NEMA, or specialized interfaces (e.g., USB, HDMI for signal cables)

4. Key Technical Specifications

Parameter Description Importance
Conductor Size (AWG/mm ) Determines current-carrying capacity Prevents overheating and voltage drop
Voltage Rating Maximum operating voltage (e.g., 300V, 600V) Ensures safe operation under electrical stress
Temperature Range Operating limits (-40 C to +105 C) Maintains performance in extreme environments
Current Capacity (Amps) Depends on conductor cross-section and insulation Prevents fire hazards and equipment damage
Shielding Effectiveness Reduction of EMI/RFI interference (e.g., 60dB-100dB) Ensures signal integrity in sensitive electronics
Flame Resistance Compliance with standards like UL 94 or IEC 60332 Enhances safety in fire-prone environments

5. Application Fields

Key industries and equipment include:

  • Industrial Manufacturing: CNC machines, conveyor systems
  • Healthcare: MRI scanners, patient monitoring systems
  • Consumer Electronics: PCs, printers, home theaters
  • Renewable Energy: Solar inverters, wind turbine controllers
  • Data Centers: Server racks, UPS systems

6. Leading Manufacturers and Products

Manufacturer Country Representative Product
Belden Inc. USA Industrial Ethernet cables with Cat 6A shielding
L-com Global Connectivity USA Fiber optic cable assemblies for 10G networks
Belkin International USA Surge-protected extension cords with USB ports
Yazaki Corporation Japan Automotive power cable harnesses

7. Selection Guidelines

Key factors to consider:

  • Environmental Conditions: Temperature, moisture, exposure to chemicals or UV light
  • Electrical Requirements: Voltage, current, frequency
  • Mechanical Stress: Flexibility needs, bending radius, abrasion resistance
  • Regulatory Compliance: Certifications like UL, CE, RoHS
  • Cost vs. Longevity: Premium materials (e.g., silver-plated conductors) for critical applications

Example: For outdoor construction equipment, select a 14 AWG SJTW extension cord with UV-resistant PVC jacket and 600V rating.

8. Industry Trends

Emerging trends include:

  • Adoption of halogen-free, recyclable materials for environmental compliance
  • Integration of smart cables with built-in sensors for real-time monitoring
  • Development of high-frequency cable assemblies for 5G and IoT applications
  • Standardization of universal connectors (e.g., USB-C for power and data)
  • Increased demand for modular cable systems in data centers

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