Power, Line Cables and Extension Cords

Image Part Number Description / PDF Quantity Rfq
1301430389

1301430389

Woodhead - Molex

1407 W/ 25FT #14-3 SO 1507

0

1301430329

1301430329

Woodhead - Molex

26W48BLK W/50' #12-3 &27W48BLK A

0

1301430211

1301430211

Woodhead - Molex

2648 W/25 12-3 CORDSET

0

1301430248

1301430248

Woodhead - Molex

26W81 25FT 14/5 SOW 27W81

0

1301430367

1301430367

Woodhead - Molex

2647 W/1' #12-3 CABLE & 1533 CON

0

1301430350

1301430350

Woodhead - Molex

MC 3P FP 21' W/INLINE-GFCI & 144

0

1301430264

1301430264

Woodhead - Molex

28W47 C/W 50 FT SOW 10/3SUPERVUT

0

1301430357

1301430357

Woodhead - Molex

1433BLK W25FT#12-3BLK-SO 1533BLK

0

1301430335

1301430335

Woodhead - Molex

1433 W100' 12-3SJOW-A 1533 GFCI

0

1301430124

1301430124

Woodhead - Molex

CORD 14AWG NEMA5-20P - 5-20R 25'

0

1301540069

1301540069

Woodhead - Molex

MOLDED W-SPLICE 3' 12-3 GFCI (1)

0

1301430204

1301430204

Woodhead - Molex

2647 25FT 14-3-SO 2747

0

1301430370

1301430370

Woodhead - Molex

14W33 W/25'#12/3 &15W33MB CONN

0

1301430217

1301430217

Woodhead - Molex

26W08 W25FT 14-3-SO 27W08

0

1301540123

1301540123

Woodhead - Molex

MOLDED Y-SPLICE (1)2647 & (2) 15

0

1301430360

1301430360

Woodhead - Molex

26W81 25FT 12/5 SOW 27W81

0

1301540066

1301540066

Woodhead - Molex

MOLDED Y-SPLICE 3' 12-3 (1)26W08

0

1301430238

1301430238

Woodhead - Molex

26W74 W/50' 12-4 SOW 27W74

0

1301430266

1301430266

Woodhead - Molex

28W48 W/25 10-3SO 29W48

0

1301540109

1301540109

Woodhead - Molex

MOLDED Y 14.75" PRI. W/ NEMA L6-

0

Power, Line Cables and Extension Cords

1. Overview

Cable assemblies, power line cables, and extension cords are critical components for transmitting electrical power and signals across devices and systems. These products ensure safe, reliable connectivity in residential, commercial, and industrial applications. Their importance has grown with advancements in electronics, automation, and renewable energy systems, enabling efficient power distribution and data communication in modern infrastructure.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Power Line Cables Fixed wiring for permanent installations, designed for high durability and compliance with electrical codes Building electrical systems, industrial machinery, HVAC systems
Extension Cords Flexible, portable cables with multiple outlets for temporary power access Construction sites, outdoor equipment, home appliances
Pre-assembled Cable Assemblies Custom-designed cables with connectors, shielding, and insulation tailored to specific applications Medical devices, aerospace systems, data servers
Industrial Cable Assemblies Heavy-duty cables resistant to abrasion, chemicals, and extreme temperatures Factories, robotics, oil & gas operations

3. Structure and Components

A typical power cable assembly consists of:

  • Conductor: Copper or aluminum strands for electrical conductivity
  • Insulation: Thermoplastic or rubber layers to prevent leakage (e.g., PVC, XLPE)
  • Shielding: Braided copper or foil to reduce electromagnetic interference (EMI)
  • Jacket: Durable outer layer for mechanical protection (e.g., LSZH for low smoke emission)
  • Connectors: IEC, NEMA, or specialized interfaces (e.g., USB, HDMI for signal cables)

4. Key Technical Specifications

Parameter Description Importance
Conductor Size (AWG/mm ) Determines current-carrying capacity Prevents overheating and voltage drop
Voltage Rating Maximum operating voltage (e.g., 300V, 600V) Ensures safe operation under electrical stress
Temperature Range Operating limits (-40 C to +105 C) Maintains performance in extreme environments
Current Capacity (Amps) Depends on conductor cross-section and insulation Prevents fire hazards and equipment damage
Shielding Effectiveness Reduction of EMI/RFI interference (e.g., 60dB-100dB) Ensures signal integrity in sensitive electronics
Flame Resistance Compliance with standards like UL 94 or IEC 60332 Enhances safety in fire-prone environments

5. Application Fields

Key industries and equipment include:

  • Industrial Manufacturing: CNC machines, conveyor systems
  • Healthcare: MRI scanners, patient monitoring systems
  • Consumer Electronics: PCs, printers, home theaters
  • Renewable Energy: Solar inverters, wind turbine controllers
  • Data Centers: Server racks, UPS systems

6. Leading Manufacturers and Products

Manufacturer Country Representative Product
Belden Inc. USA Industrial Ethernet cables with Cat 6A shielding
L-com Global Connectivity USA Fiber optic cable assemblies for 10G networks
Belkin International USA Surge-protected extension cords with USB ports
Yazaki Corporation Japan Automotive power cable harnesses

7. Selection Guidelines

Key factors to consider:

  • Environmental Conditions: Temperature, moisture, exposure to chemicals or UV light
  • Electrical Requirements: Voltage, current, frequency
  • Mechanical Stress: Flexibility needs, bending radius, abrasion resistance
  • Regulatory Compliance: Certifications like UL, CE, RoHS
  • Cost vs. Longevity: Premium materials (e.g., silver-plated conductors) for critical applications

Example: For outdoor construction equipment, select a 14 AWG SJTW extension cord with UV-resistant PVC jacket and 600V rating.

8. Industry Trends

Emerging trends include:

  • Adoption of halogen-free, recyclable materials for environmental compliance
  • Integration of smart cables with built-in sensors for real-time monitoring
  • Development of high-frequency cable assemblies for 5G and IoT applications
  • Standardization of universal connectors (e.g., USB-C for power and data)
  • Increased demand for modular cable systems in data centers

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