Power, Line Cables and Extension Cords

Image Part Number Description / PDF Quantity Rfq
P006-L06-HG10

P006-L06-HG10

Tripp Lite

HOSPITAL-GRADE POWER CORD, NEMA

61950

P007-L02

P007-L02

Tripp Lite

IEC-320-C13 TO NEMA 5-15P POWER

58890

P018-006-AGN

P018-006-AGN

Tripp Lite

CORD 14AWG IEC320C14 - 320C15 6'

21150

P024-025

P024-025

Tripp Lite

CORD 14AWG NEMA5-15P - 5-15R 25'

42

P034-010

P034-010

Tripp Lite

CRD 14AWG NEMA5-15P - 320C19 10'

68750

P002-002-10A

P002-002-10A

Tripp Lite

CORD 18AWG IEC320-C14 - NEMA5 2'

43550

P002-001-10A

P002-001-10A

Tripp Lite

CORD 18AWG IEC320-C14 - NEMA5 1'

4765550

P012-006

P012-006

Tripp Lite

CORD NEMA 1-15P TO IEC 320-C7 6'

534700

P007-006-15D

P007-006-15D

Tripp Lite

DESKTOP COMPUTER POWER CORD, RIG

1395400

P045-010

P045-010

Tripp Lite

CORD 12AWG NEMA L5-20P - C19 10'

46100

P006-010

P006-010

Tripp Lite

CRD 18AWG NEMA5-15P - 320C13 10'

78018400

P014-06N

P014-06N

Tripp Lite

CORD 18AWG IEC320-C14 - C5 0.5'

91

P044-06I

P044-06I

Tripp Lite

CRD 12AWG NEMA5-20P - L520R 0.5'

402750

P019-004

P019-004

Tripp Lite

CORD 14AWG NEMA5-15P - IEC320 4'

26

P007-L06

P007-L06

Tripp Lite

IEC-320-C13 TO NEMA 5-15P POWER

250

P006-008-13A

P006-008-13A

Tripp Lite

CORD 16AWG NEMA5-15P - IEC320 8'

153

P036-010

P036-010

Tripp Lite

CORD 12AWG IEC 320-C20 - C19 10'

125

P046-010-LL

P046-010-LL

Tripp Lite

CORD 12AWG NEMAL520P - L520R 10'

3350

P006-015-15D

P006-015-15D

Tripp Lite

DESKTOP COMPUTER AC POWER CORD,

1162950

P004-003

P004-003

Tripp Lite

CORD 18AWG IEC320C14 - 320C13 3'

27

Power, Line Cables and Extension Cords

1. Overview

Cable assemblies, power line cables, and extension cords are critical components for transmitting electrical power and signals across devices and systems. These products ensure safe, reliable connectivity in residential, commercial, and industrial applications. Their importance has grown with advancements in electronics, automation, and renewable energy systems, enabling efficient power distribution and data communication in modern infrastructure.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Power Line Cables Fixed wiring for permanent installations, designed for high durability and compliance with electrical codes Building electrical systems, industrial machinery, HVAC systems
Extension Cords Flexible, portable cables with multiple outlets for temporary power access Construction sites, outdoor equipment, home appliances
Pre-assembled Cable Assemblies Custom-designed cables with connectors, shielding, and insulation tailored to specific applications Medical devices, aerospace systems, data servers
Industrial Cable Assemblies Heavy-duty cables resistant to abrasion, chemicals, and extreme temperatures Factories, robotics, oil & gas operations

3. Structure and Components

A typical power cable assembly consists of:

  • Conductor: Copper or aluminum strands for electrical conductivity
  • Insulation: Thermoplastic or rubber layers to prevent leakage (e.g., PVC, XLPE)
  • Shielding: Braided copper or foil to reduce electromagnetic interference (EMI)
  • Jacket: Durable outer layer for mechanical protection (e.g., LSZH for low smoke emission)
  • Connectors: IEC, NEMA, or specialized interfaces (e.g., USB, HDMI for signal cables)

4. Key Technical Specifications

Parameter Description Importance
Conductor Size (AWG/mm ) Determines current-carrying capacity Prevents overheating and voltage drop
Voltage Rating Maximum operating voltage (e.g., 300V, 600V) Ensures safe operation under electrical stress
Temperature Range Operating limits (-40 C to +105 C) Maintains performance in extreme environments
Current Capacity (Amps) Depends on conductor cross-section and insulation Prevents fire hazards and equipment damage
Shielding Effectiveness Reduction of EMI/RFI interference (e.g., 60dB-100dB) Ensures signal integrity in sensitive electronics
Flame Resistance Compliance with standards like UL 94 or IEC 60332 Enhances safety in fire-prone environments

5. Application Fields

Key industries and equipment include:

  • Industrial Manufacturing: CNC machines, conveyor systems
  • Healthcare: MRI scanners, patient monitoring systems
  • Consumer Electronics: PCs, printers, home theaters
  • Renewable Energy: Solar inverters, wind turbine controllers
  • Data Centers: Server racks, UPS systems

6. Leading Manufacturers and Products

Manufacturer Country Representative Product
Belden Inc. USA Industrial Ethernet cables with Cat 6A shielding
L-com Global Connectivity USA Fiber optic cable assemblies for 10G networks
Belkin International USA Surge-protected extension cords with USB ports
Yazaki Corporation Japan Automotive power cable harnesses

7. Selection Guidelines

Key factors to consider:

  • Environmental Conditions: Temperature, moisture, exposure to chemicals or UV light
  • Electrical Requirements: Voltage, current, frequency
  • Mechanical Stress: Flexibility needs, bending radius, abrasion resistance
  • Regulatory Compliance: Certifications like UL, CE, RoHS
  • Cost vs. Longevity: Premium materials (e.g., silver-plated conductors) for critical applications

Example: For outdoor construction equipment, select a 14 AWG SJTW extension cord with UV-resistant PVC jacket and 600V rating.

8. Industry Trends

Emerging trends include:

  • Adoption of halogen-free, recyclable materials for environmental compliance
  • Integration of smart cables with built-in sensors for real-time monitoring
  • Development of high-frequency cable assemblies for 5G and IoT applications
  • Standardization of universal connectors (e.g., USB-C for power and data)
  • Increased demand for modular cable systems in data centers

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