Power, Line Cables and Extension Cords

Image Part Number Description / PDF Quantity Rfq
11-00075

11-00075

Tensility International Corporation

CORD 18AWG 5-15P - 320-C13 9.84'

426

11-00077

11-00077

Tensility International Corporation

CORD 18AWG 5-15P TO C13 9.84'

0

11-00082

11-00082

Tensility International Corporation

CORD 18AWG NEMA5-15P - CBL 9.84'

153

11-00014

11-00014

Tensility International Corporation

CORD 18AWG NEMA5-15P - CBL 6.56'

0

11-00120

11-00120

Tensility International Corporation

CORD 14AWG NEMA5-15P - CBL 3.28'

116

11-00056

11-00056

Tensility International Corporation

CORD 18AWG NEMA 5-15P - C5 6.56'

693

11-00073

11-00073

Tensility International Corporation

CORD 18AWG NEMA1-15P - CBL 9.84'

69

11-00019

11-00019

Tensility International Corporation

CORD 18AWG 1-15P - C7 3.28' BLK

68

11-00055

11-00055

Tensility International Corporation

CORD 18AWG NEMA 5-15P - C5 3.28'

511

11-00027

11-00027

Tensility International Corporation

CORD 18AWG 1-15P - C7 6.56' BLK

488

11-00057

11-00057

Tensility International Corporation

CORD 18AWG NEMA 5-15P - C5 3.28'

684

11-00011

11-00011

Tensility International Corporation

CORD 18AWG NEMA1-15P - CBL 6.56'

593

11-00021

11-00021

Tensility International Corporation

CORD 18AWG NEMA5-15P - CBL 3.28'

3034

11-00020

11-00020

Tensility International Corporation

CORD 18AWG 1-15P - 320-C7 3.28'

989

11-00121

11-00121

Tensility International Corporation

CORD 14AWG NEMA5-15P - CBL 6.56'

224

11-00031

11-00031

Tensility International Corporation

CORD 18AWG 5-15P TO C13 6.56'

609

11-00126

11-00126

Tensility International Corporation

CORD 14AWG NEMA5-15P - C13 3.28'

389

11-00080

11-00080

Tensility International Corporation

CORD 18AWG NEMA5-15P - CBL 3.28'

0

11-00032

11-00032

Tensility International Corporation

CORD 18AWG NEMA1-15P - CBL 3.28'

268

11-00030

11-00030

Tensility International Corporation

CORD 18AWG 5-15P - C13 RA 6.56'

559

Power, Line Cables and Extension Cords

1. Overview

Cable assemblies, power line cables, and extension cords are critical components for transmitting electrical power and signals across devices and systems. These products ensure safe, reliable connectivity in residential, commercial, and industrial applications. Their importance has grown with advancements in electronics, automation, and renewable energy systems, enabling efficient power distribution and data communication in modern infrastructure.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Power Line Cables Fixed wiring for permanent installations, designed for high durability and compliance with electrical codes Building electrical systems, industrial machinery, HVAC systems
Extension Cords Flexible, portable cables with multiple outlets for temporary power access Construction sites, outdoor equipment, home appliances
Pre-assembled Cable Assemblies Custom-designed cables with connectors, shielding, and insulation tailored to specific applications Medical devices, aerospace systems, data servers
Industrial Cable Assemblies Heavy-duty cables resistant to abrasion, chemicals, and extreme temperatures Factories, robotics, oil & gas operations

3. Structure and Components

A typical power cable assembly consists of:

  • Conductor: Copper or aluminum strands for electrical conductivity
  • Insulation: Thermoplastic or rubber layers to prevent leakage (e.g., PVC, XLPE)
  • Shielding: Braided copper or foil to reduce electromagnetic interference (EMI)
  • Jacket: Durable outer layer for mechanical protection (e.g., LSZH for low smoke emission)
  • Connectors: IEC, NEMA, or specialized interfaces (e.g., USB, HDMI for signal cables)

4. Key Technical Specifications

Parameter Description Importance
Conductor Size (AWG/mm ) Determines current-carrying capacity Prevents overheating and voltage drop
Voltage Rating Maximum operating voltage (e.g., 300V, 600V) Ensures safe operation under electrical stress
Temperature Range Operating limits (-40 C to +105 C) Maintains performance in extreme environments
Current Capacity (Amps) Depends on conductor cross-section and insulation Prevents fire hazards and equipment damage
Shielding Effectiveness Reduction of EMI/RFI interference (e.g., 60dB-100dB) Ensures signal integrity in sensitive electronics
Flame Resistance Compliance with standards like UL 94 or IEC 60332 Enhances safety in fire-prone environments

5. Application Fields

Key industries and equipment include:

  • Industrial Manufacturing: CNC machines, conveyor systems
  • Healthcare: MRI scanners, patient monitoring systems
  • Consumer Electronics: PCs, printers, home theaters
  • Renewable Energy: Solar inverters, wind turbine controllers
  • Data Centers: Server racks, UPS systems

6. Leading Manufacturers and Products

Manufacturer Country Representative Product
Belden Inc. USA Industrial Ethernet cables with Cat 6A shielding
L-com Global Connectivity USA Fiber optic cable assemblies for 10G networks
Belkin International USA Surge-protected extension cords with USB ports
Yazaki Corporation Japan Automotive power cable harnesses

7. Selection Guidelines

Key factors to consider:

  • Environmental Conditions: Temperature, moisture, exposure to chemicals or UV light
  • Electrical Requirements: Voltage, current, frequency
  • Mechanical Stress: Flexibility needs, bending radius, abrasion resistance
  • Regulatory Compliance: Certifications like UL, CE, RoHS
  • Cost vs. Longevity: Premium materials (e.g., silver-plated conductors) for critical applications

Example: For outdoor construction equipment, select a 14 AWG SJTW extension cord with UV-resistant PVC jacket and 600V rating.

8. Industry Trends

Emerging trends include:

  • Adoption of halogen-free, recyclable materials for environmental compliance
  • Integration of smart cables with built-in sensors for real-time monitoring
  • Development of high-frequency cable assemblies for 5G and IoT applications
  • Standardization of universal connectors (e.g., USB-C for power and data)
  • Increased demand for modular cable systems in data centers

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