Power, Line Cables and Extension Cords

Image Part Number Description / PDF Quantity Rfq
9719SW8808

9719SW8808

Southwire Company

REPLCORD, 14/3 SJTW 9' BLACK SW

0

R112718845

R112718845

Southwire Company

12/3 SJEOW 45'CORD GFCI RETRACT

29

2687SW0002

2687SW0002

Southwire Company

CORD, 10/3 SJTW 25' YELLOW LE SW

15

9709SW8808

9709SW8808

Southwire Company

REPLCORD, 16/3 SJTW 9' BLACK SW

0

2689SW0002

2689SW0002

Southwire Company

CORD, 10/3 SJTW 100' YLW LE SW

200

E235

E235

Southwire Company

50 14/3 CORD REEL POWER STATION

15

9703SW8808

9703SW8808

Southwire Company

REPLCORD, 16/3 SJTW 3' BLACK SW

14

26020124-2

26020124-2

Southwire Company

25' CORD W/GFCI 120V/15A INLINE

15

2814

2814

Southwire Company

12/3 2' SJTW RIGHT ANGLE PLUG

15

2688SW0002

2688SW0002

Southwire Company

CORD, 10/3 SJTW 50' YELLOW LE SW

15

48208802SW

48208802SW

Southwire Company

12/3 SJTW 50' CORD RETRACT REEL

15

26020008-6

26020008-6

Southwire Company

SHOCK SHIELD 15A INLINE GFCI

15

12260008

12260008

Southwire Company

2016/3 SJEOW COIL EXTNSION CORD

69

2816

2816

Southwire Company

YJ 12/3 2' SJTW INLINE GFCI

0

48006SW

48006SW

Southwire Company

30 14/3 RETRACTABLE CORD REEL

0

Power, Line Cables and Extension Cords

1. Overview

Cable assemblies, power line cables, and extension cords are critical components for transmitting electrical power and signals across devices and systems. These products ensure safe, reliable connectivity in residential, commercial, and industrial applications. Their importance has grown with advancements in electronics, automation, and renewable energy systems, enabling efficient power distribution and data communication in modern infrastructure.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Power Line Cables Fixed wiring for permanent installations, designed for high durability and compliance with electrical codes Building electrical systems, industrial machinery, HVAC systems
Extension Cords Flexible, portable cables with multiple outlets for temporary power access Construction sites, outdoor equipment, home appliances
Pre-assembled Cable Assemblies Custom-designed cables with connectors, shielding, and insulation tailored to specific applications Medical devices, aerospace systems, data servers
Industrial Cable Assemblies Heavy-duty cables resistant to abrasion, chemicals, and extreme temperatures Factories, robotics, oil & gas operations

3. Structure and Components

A typical power cable assembly consists of:

  • Conductor: Copper or aluminum strands for electrical conductivity
  • Insulation: Thermoplastic or rubber layers to prevent leakage (e.g., PVC, XLPE)
  • Shielding: Braided copper or foil to reduce electromagnetic interference (EMI)
  • Jacket: Durable outer layer for mechanical protection (e.g., LSZH for low smoke emission)
  • Connectors: IEC, NEMA, or specialized interfaces (e.g., USB, HDMI for signal cables)

4. Key Technical Specifications

Parameter Description Importance
Conductor Size (AWG/mm ) Determines current-carrying capacity Prevents overheating and voltage drop
Voltage Rating Maximum operating voltage (e.g., 300V, 600V) Ensures safe operation under electrical stress
Temperature Range Operating limits (-40 C to +105 C) Maintains performance in extreme environments
Current Capacity (Amps) Depends on conductor cross-section and insulation Prevents fire hazards and equipment damage
Shielding Effectiveness Reduction of EMI/RFI interference (e.g., 60dB-100dB) Ensures signal integrity in sensitive electronics
Flame Resistance Compliance with standards like UL 94 or IEC 60332 Enhances safety in fire-prone environments

5. Application Fields

Key industries and equipment include:

  • Industrial Manufacturing: CNC machines, conveyor systems
  • Healthcare: MRI scanners, patient monitoring systems
  • Consumer Electronics: PCs, printers, home theaters
  • Renewable Energy: Solar inverters, wind turbine controllers
  • Data Centers: Server racks, UPS systems

6. Leading Manufacturers and Products

Manufacturer Country Representative Product
Belden Inc. USA Industrial Ethernet cables with Cat 6A shielding
L-com Global Connectivity USA Fiber optic cable assemblies for 10G networks
Belkin International USA Surge-protected extension cords with USB ports
Yazaki Corporation Japan Automotive power cable harnesses

7. Selection Guidelines

Key factors to consider:

  • Environmental Conditions: Temperature, moisture, exposure to chemicals or UV light
  • Electrical Requirements: Voltage, current, frequency
  • Mechanical Stress: Flexibility needs, bending radius, abrasion resistance
  • Regulatory Compliance: Certifications like UL, CE, RoHS
  • Cost vs. Longevity: Premium materials (e.g., silver-plated conductors) for critical applications

Example: For outdoor construction equipment, select a 14 AWG SJTW extension cord with UV-resistant PVC jacket and 600V rating.

8. Industry Trends

Emerging trends include:

  • Adoption of halogen-free, recyclable materials for environmental compliance
  • Integration of smart cables with built-in sensors for real-time monitoring
  • Development of high-frequency cable assemblies for 5G and IoT applications
  • Standardization of universal connectors (e.g., USB-C for power and data)
  • Increased demand for modular cable systems in data centers

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