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Modular Cables

Image Part Number Description / PDF Quantity Rfq
UTP28CH0.5MYL

UTP28CH0.5MYL

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0
UTP28X5MGY

UTP28X5MGY

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
UTP28SP8BL

UTP28SP8BL

Panduit Corporation

COPPER PATCH CORD, CATEGORY 6 PE

44510
UTPSP6VLY

UTPSP6VLY

Panduit Corporation

COPPER PATCH CORD, CAT 6, VIOLET

3446
UTP6ASD15MRD

UTP6ASD15MRD

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
STP6X18MGRF2

STP6X18MGRF2

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 59.06'

5
UTP28CH4M

UTP28CH4M

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0
UTP6ASD5VL-Q

UTP6ASD5VL-Q

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTP6ASD15MVL

UTP6ASD15MVL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPSP225BLY

UTPSP225BLY

Panduit Corporation

COPPER PATCH CORD, CAT 6, BLACK

0
UTPCH3VLY

UTPCH3VLY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, VIOLE

45
UTPSP7BUY

UTPSP7BUY

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 7'

5690
STP6X12MBU

STP6X12MBU

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 39.37'

8
UTPCH0.5MBLY

UTPCH0.5MBLY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, BLACK

0
UTP28X1MGY

UTP28X1MGY

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
NK5EPC3GRY

NK5EPC3GRY

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 3'

992154
NK6APC40GR

NK6APC40GR

Panduit Corporation

NETKEY CAT6A PATCH CORD, CM/LSZH

0
STP6X2.5MIG

STP6X2.5MIG

Panduit Corporation

COPPER PATCH CORD, CAT 6A, INTL

0
UTP6A15GY

UTP6A15GY

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 15'

10
UTP28X32BU

UTP28X32BU

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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