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Modular Cables

Image Part Number Description / PDF Quantity Rfq
STP28X1MBU

STP28X1MBU

Panduit Corporation

CAT 6A 28AWG SHIELDED PATCH CORD

90
UTPCH13MGRY

UTPCH13MGRY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 42.65'

15
NK5EPC5BUY

NK5EPC5BUY

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 5'

156105
STP6X3MBUF2

STP6X3MBUF2

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 9.84'

4
UTPSP235BLY

UTPSP235BLY

Panduit Corporation

COPPER PATCH CORD, CAT 6, BLACK

0
UTP28X30BL

UTP28X30BL

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
ISTPHCH0.6MRD

ISTPHCH0.6MRD

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 1.97'

0
STP6X13MBU

STP6X13MBU

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 42.65'

8
UTPKSP10MRD

UTPKSP10MRD

Panduit Corporation

KEYED COPPER PATCH CORD, CAT 6,

0
UTP6ASD21OR

UTP6ASD21OR

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTP6ASD36RD

UTP6ASD36RD

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTP6A1MGY

UTP6A1MGY

Panduit Corporation

COPPER PATCH CORD, CAT 6A, GRAY

0
STP6X45MOR

STP6X45MOR

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 147.64'

2
UTPKSP3RD

UTPKSP3RD

Panduit Corporation

KEYED COPPER PATCH CORD, CAT 6,

0
SAPRBU10

SAPRBU10

Panduit Corporation

ZONE CORD, CAT 6A FTP SOLID RISE

0
UTP6A11OR

UTP6A11OR

Panduit Corporation

COPPER PATCH CORD, CAT 6A, ORANG

0
STP6X7MIG

STP6X7MIG

Panduit Corporation

COPPER PATCH CORD, CAT 6A, INTL

130
UTP6ASD195VL

UTP6ASD195VL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
STP6X18MVL

STP6X18MVL

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 59.06'

5
NK6APC4YL

NK6APC4YL

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 4'

29

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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