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Modular Cables

Image Part Number Description / PDF Quantity Rfq
ISTPHCH2MYL

ISTPHCH2MYL

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 6.56'

0
UTPCH11VLY

UTPCH11VLY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, VIOLE

0
UTP6ASD49YL

UTP6ASD49YL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPKSP14GR

UTPKSP14GR

Panduit Corporation

KEYED COPPER PATCH CORD, CAT 6,

0
UJPBU100BL

UJPBU100BL

Panduit Corporation

ZONE CORD, CAT 6 UTP SOLID PLENU

0
UTP28X1.5MBU

UTP28X1.5MBU

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

120
UTP28CH10OR

UTP28CH10OR

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0
UTP6ASD7MRD

UTP6ASD7MRD

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
STP6X38MBU

STP6X38MBU

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 124.67'

2
UTP6ASD35VL

UTP6ASD35VL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPCH18MGYY

UTPCH18MGYY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 59.06'

15
UTP28X0.2MGY

UTP28X0.2MGY

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

2
UTP28CH12RD

UTP28CH12RD

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0
UTPCH5MRDY

UTPCH5MRDY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, RED U

0
UTP6ASD4VL-Q

UTP6ASD4VL-Q

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPSP1.5MORY

UTPSP1.5MORY

Panduit Corporation

COPPER PATCH CORD, CAT 6, ORANGE

0
STP6X2MBL

STP6X2MBL

Panduit Corporation

COPPER PATCH CORD, CAT 6A, BLACK

0
UTP28X105BL

UTP28X105BL

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
UTP28X125GY

UTP28X125GY

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
UTP28CH5MVL

UTP28CH5MVL

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

3

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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