Modular Cables

Part Number	Description / PDF	Quantity
CAT5E PVC-065FT Igus, Inc.	CAT5E RJ45,PVC, FLEX RATED-65 FT	100
CAT6 PVC-095FT Igus, Inc.	CAT6 RJ45, PVC, FLEX RATED-95FT	100
CAT5E TPE-005FT Igus, Inc.	CAT5E RJ45, TPE, FLEX RATED-5FT	100
CAT5 TPE-015FT Igus, Inc.	CAT5 RJ45, TPE, FLEX RATED-15FT	100
CAT6 PVC-005FT Igus, Inc.	CAT6 RJ45, PVC, FLEX RATED-5FT	100
CAT5E PUR-020FT Igus, Inc.	CAT5E RJ45, PUR, FLEX RATED-20FT	100
CAT5 TPE-090FT Igus, Inc.	CAT5 RJ45, TPE, FLEX RATED-90FT	100
CAT6 PUR-060FT Igus, Inc.	CAT6 RJ45, PUR, FLEX RATED-60FT	100
CAT6 PVC-045FT Igus, Inc.	CAT6 RJ45, PVC, FLEX RATED-45FT	100
CAT5E PVC-035FT Igus, Inc.	CAT5E RJ45,PVC, FLEX RATED-35 FT	100
CAT5E PUR-050FT Igus, Inc.	CAT5E RJ45, PUR, FLEX RATED-50FT	100
CAT5 PVC-050FT Igus, Inc.	CAT5 RJ45, PVC, FLEX RATED-50 FT	100
CAT5 TPE-070FT Igus, Inc.	CAT5 RJ45, TPE, FLEX RATED-70FT	100
CAT5 PVC-030FT Igus, Inc.	CAT5 RJ45, PVC, FLEX RATED-30 FT	100
CAT5 PVC-080FT Igus, Inc.	CAT5 RJ45, PVC, FLEX RATED-80 FT	100
CAT6 PUR-050FT Igus, Inc.	CAT6 RJ45, PUR, FLEX RATED-50FT	100
CAT5E PVC-020FT Igus, Inc.	CAT5E RJ45,PVC, FLEX RATED-20 FT	100
CAT5E TPE-010FT Igus, Inc.	CAT5E RJ45, TPE, FLEX RATED-10FT	100
CAT5 TPE-030FT Igus, Inc.	CAT5 RJ45, TPE, FLEX RATED-30FT	100
CAT5 PUR-050FT Igus, Inc.	CAT5 RJ45, PUR, FLEX RATED-50FT	100

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Power Modular Cables	High-current capacity, thermal-resistant insulation	Data center server racks, industrial machinery
Data Transmission Cables	Shielded twisted pairs (STP), <15ns latency	Networking switches, PoE devices
Fiber Optic Modular Cables	LC/MPO connectors, 100Gbps+ throughput	Telecom backbone networks, medical imaging
Hybrid Cables	Combined power/data channels, IP68 rating	Smart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
Shielding: Braided aluminum/mylar layers with 95%+ coverage
Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

Parameter	Typical Range	Importance
Current Rating	1-40A	Determines power delivery capacity
Voltage Range	12-600V	Ensures system electrical compatibility
Transmission Rate	1Gbps-400Gbps	Defines data throughput capability
Operating Temp	-40 C to +125 C	Guarantees performance in extreme environments
Shielding Effectiveness	60-100dB	Prevents electromagnetic interference

5. Application Industries

Key sectors include:

IT Infrastructure: Blade servers, hyper-converged storage arrays
Industrial IoT: Programmable logic controllers (PLCs), robotic arms
Medical Devices: MRI machines, endoscopic surgical systems
Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

Manufacturer	Key Products	Technical Highlights
TE Connectivity	ModuCon PowerCage	1500V insulation, IP67 rated
Amphenol	OptiFlex FiberLink	Low-smoke zero-halogen (LSZH) jacket
Molex	Twinax High-Speed	25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

Signal Integrity: Match impedance (100 15%) for high-speed applications
Environmental Factors: Select UV-resistant jacketing for outdoor deployment
Standards Compliance: Verify UL/CSA/IEC certification
Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

Adoption of 800Gbps fiber modules for AI/ML infrastructure
Nano-coated cables for corrosion resistance in marine environments
Embedded sensors for real-time temperature monitoring
Recyclable polymer jackets aligning with EU Circular Economy Action Plan