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Modular Cables

Image Part Number Description / PDF Quantity Rfq
09457710107

09457710107

HARTING

CABLE MOD 6P4C PLUG-CABLE 19.69'

0
09488585588200

09488585588200

HARTING

CABLE MOD 8P8C PLUG-PLUG 65.62'

0
09486868004120

09486868004120

HARTING

RJ INDUSTRIAL RJ45 PATCH CABLE,

0
09488686573003

09488686573003

HARTING

RJI CABLE ASSEMBLY CAT.5E BLUE 0

0
09475656042

09475656042

HARTING

CABLE MOD 6P4C PLUG-PLUG 32.81'

0
09470303023

09470303023

HARTING

CABLE MOD 8P4C R/A PLG-PLG 1.64'

14
09486868004015

09486868004015

HARTING

RJ INDUSTRIAL RJ45 PATCH CABLE,

0
09454521539

09454521539

HARTING

HAR-PORT RJ45 CAT6 COUPLER WITH

0
09470600046

09470600046

HARTING

CABLE MOD 6P4C R/A PLG-CBL 3.28'

0
09457511524

09457511524

HARTING

CABLE MOD 8P8C PLUG-PLUG 6.56'

0
09488989594030

09488989594030

HARTING

RJI CABLE ASSEMBLY PP CAT.5E GRE

0
09475555165

09475555165

HARTING

CABLE MOD 6P4C PLUG-PLUG 9.84'

0
09457510021

09457510021

HARTING

RJI KABEL AWG 22/7, FLEX., IP20,

0
09459711109

09459711109

HARTING

CABLE MOD 8P8C PLUG-PLUG 24.61'

0
09488787588010

09488787588010

HARTING

RJ INDUSTRIAL RJ45 DUALBOOT PATC

0
09488585585003

09488585585003

HARTING

CABLE MOD 8P8C PLUG-PLUG 0.98'

0
09488585588020

09488585588020

HARTING

CABLE MOD 8P8C PLUG-PLUG 6.56'

0
09488585587010

09488585587010

HARTING

CABLE MOD 8P8C PLUG-PLUG 3.28'

0
09488587587003

09488587587003

HARTING

CABLE MOD 8P8C PLUG-PLUG 0.98'

0
09488587586003

09488587586003

HARTING

CABLE MOD 8P8C PLUG-PLUG 0.98'

0

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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