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Modular Cables

Image Part Number Description / PDF Quantity Rfq
CS6A-05F-PUR

CS6A-05F-PUR

Unirise USA

CLEARFIT 28AWG CAT6A PATCH 5FT

507
09459711101

09459711101

HARTING

CABLE MOD 8P8C PLUG-PLUG 1.64'

6
UTP6ASD36RD

UTP6ASD36RD

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
PC6BLU14S

PC6BLU14S

HellermannTyton

CABLE MOD 8P8C PLUG TO PLUG 14'

0
UTP6A1MGY

UTP6A1MGY

Panduit Corporation

COPPER PATCH CORD, CAT 6A, GRAY

0
A-MCU60050/B

A-MCU60050/B

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 16.4'

0
STP6X45MOR

STP6X45MOR

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 147.64'

2
UTPKSP3RD

UTPKSP3RD

Panduit Corporation

KEYED COPPER PATCH CORD, CAT 6,

0
CS6-04F-PUR

CS6-04F-PUR

Unirise USA

CLEARFIT 28AWG CAT6 PATCH 4FT

100
SAPRBU10

SAPRBU10

Panduit Corporation

ZONE CORD, CAT 6A FTP SOLID RISE

0
UTP6A11OR

UTP6A11OR

Panduit Corporation

COPPER PATCH CORD, CAT 6A, ORANG

0
STP6X7MIG

STP6X7MIG

Panduit Corporation

COPPER PATCH CORD, CAT 6A, INTL

130
UTP6ASD195VL

UTP6ASD195VL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
1421710030

1421710030

Weidmuller

CABLE MOD 8P4C PLUG-PLUG 9.84'

5
STP6X18MVL

STP6X18MVL

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 59.06'

5
1522100250

1522100250

Weidmuller

CABLE MOD 8P4C PLUG-PLUG 82.02'

5
NK6APC4YL

NK6APC4YL

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 4'

29
CAT6 PVC-095FT

CAT6 PVC-095FT

Igus, Inc.

CAT6 RJ45, PVC, FLEX RATED-95FT

100
AMJS1010-0700-BNB-26

AMJS1010-0700-BNB-26

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 22.97'

0
NPC-6100

NPC-6100

Quest Technology International

CABLE MOD 8P8C PLUG TO PLUG 100'

19

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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