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Modular Cables

Image Part Number Description / PDF Quantity Rfq
C601106007

C601106007

Belden

CABLE MOD 8P8C PLUG TO PLUG 7'

11
BCC0K99

BCC0K99

Balluff

CONNECTION 1=RJ45-MALE, STRAIGHT

0
PCS6BLU3G

PCS6BLU3G

HellermannTyton

CABLE MOD 8P8C PLUG TO PLUG 3'

0
UTP28CH10OR

UTP28CH10OR

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0
UTP6ASD7MRD

UTP6ASD7MRD

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
NPC-6-003-BU-BB

NPC-6-003-BU-BB

Adam Tech

CABLE MOD 8P8C PLUG TO PLUG 3'

64
STP6X38MBU

STP6X38MBU

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 124.67'

2
UTP6ASD35VL

UTP6ASD35VL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPCH18MGYY

UTPCH18MGYY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 59.06'

15
UTP28X0.2MGY

UTP28X0.2MGY

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

2
A-MCU60005/B

A-MCU60005/B

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 1.64'

2461197
UTP28CH12RD

UTP28CH12RD

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0
UTPCH5MRDY

UTPCH5MRDY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, RED U

0
AMJS0909-0300-WHB-24

AMJS0909-0300-WHB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 9.84'

0
BC-6UK007F

BC-6UK007F

Bel

CABLE MOD 8P8C PLUG TO PLUG 7'

614
UTP6ASD4VL-Q

UTP6ASD4VL-Q

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
AMJS1010-0050-YEB-26

AMJS1010-0050-YEB-26

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 1.64'

0
UTPSP1.5MORY

UTPSP1.5MORY

Panduit Corporation

COPPER PATCH CORD, CAT 6, ORANGE

0
AMJF0808-0100-BNB-26

AMJF0808-0100-BNB-26

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 3.28'

0
STP6X2MBL

STP6X2MBL

Panduit Corporation

COPPER PATCH CORD, CAT 6A, BLACK

0

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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