Circular Cable Assemblies

Image	Part Number	Description / PDF	Quantity	Rfq
	XS3HM8PUR3A1M Omron Automation & Safety Services	CBL MALE RA TO WIRE LD 3P 3.28'	0
	DCA2-5CN01F1 Omron Automation & Safety Services	CBL ASSY 5POS F TO WIRE SHD 1M	0
	DCA1-5CS01F1 Omron Automation & Safety Services	CBL FMALE TO WIRE LEAD 5P 3.28'	0
	XS2WM12PUR4SS1M Omron Automation & Safety Services	CBL FMALE TO MALE 4POS 3.28'	0
	XS2FA422DB0F Omron Automation & Safety Services	CBL FMALE RA TO WIRE 4POS 6.56'	0
	DCA1-5CS03W1 Omron Automation & Safety Services	CBL FMALE TO MALE 5P SHLD 9.84'	0
	PT4T-FM5-CB2M010T Omron Automation & Safety Services	1M 4COND 22AWG TPE ST MALE M12	0
	XS3HM8PUR3A03M Omron Automation & Safety Services	CBL MALE RA TO WIRE LD 3P 0.98'	0
	XS3RM4261031A Omron Automation & Safety Services	CBL FMALE TO MALE 4POS 9.84'	0
	XS3HM8PVC3S1M Omron Automation & Safety Services	CBL MALE TO WIRE LEAD 3POS 3.28'	0
	XS2FA421J90F Omron Automation & Safety Services	CBL FMALE TO WIRE LEAD 4P 32.8'	0
	DCA1-5CN03W1 Omron Automation & Safety Services	CBL ASSY 5POS MALE TO F SHD 3M	0
	XS2F-D421-S109 Omron Automation & Safety Services	CBL ASSEMBLY 4POS F TO WIRE 10M	0
	DCA1-5CN05W5 Omron Automation & Safety Services	CBL ASSY 5POS MALE TO F SHD 5M	0
	XS3HM8PUR4S1M Omron Automation & Safety Services	CBL MALE TO WIRE LEAD 4POS 3.28'	0
	XS2FD422C80F Omron Automation & Safety Services	CBL FMALE RA TO WIRE 4POS 3.28'	0
	DCA1-5CS03F1 Omron Automation & Safety Services	CBL FMALE TO WIRE LEAD 5P 9.84'	0
	XS5WD422H81F Omron Automation & Safety Services	CBL FMALE RA TO MALE RA 4P 23'	0
	XS2FM12PVC3A10MPLED Omron Automation & Safety Services	CBL FMALE RA TO WIRE 3POS 32.8'	0
	XS2FD421GA0F Omron Automation & Safety Services	CBL FMALE TO WIRE LEAD 4P 16.4'	0

Circular Cable Assemblies

1. Overview

Circular Cable Assemblies are engineered interconnect solutions designed to transmit electrical signals or power through circular-shaped connectors. These assemblies combine multiple wires or cables terminated with circular connectors, ensuring reliable connectivity in demanding environments. Their importance spans across industries requiring robust, high-density, and high-performance connections, particularly in applications where space constraints and environmental resilience are critical.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Circular Push-Pull	Quick-mating design with mechanical locking	Industrial automation, medical devices
Circular Threaded	Vibration-resistant threaded coupling	Aerospace, military equipment
Waterproof Circular	IP67+ sealing against liquids and dust	Outdoor telecom equipment, underwater sensors
High-Density Circular	Miniaturized contacts for compact designs	Avionics, robotics

3. Structure and Components

A typical circular cable assembly consists of:

Conductors: Copper/aluminum for signal/power transmission
Insulation: PVC/TPE/PUR jackets for dielectric protection
Shielding: Braided copper or foil for EMI/RFI protection
Connector Housing: Metal/plastic shells with precision contacts
Retention System: Latches, threads, or bayonet couplings

Modular designs allow customization with hybrid signal/power/RF configurations.

4. Key Technical Specifications

Parameter	Importance
Current Rating (Amps)	Determines power transmission capacity
Voltage Rating (Volts)	Defines dielectric strength and safety margins
Contact Resistance (m )	Impacts signal integrity and power efficiency
Operating Temperature (-40 C to +125 C)	Ensures reliability in extreme environments
Mating Cycles (1000-10,000)	Indicates mechanical durability
IP Rating (IP65-IP68)	Defines environmental protection level

5. Application Fields

Primary industries include:

Industrial Automation: PLCs, CNC machines, robotic arms
Telecommunications: 5G base stations, fiber optic enclosures
Medical Equipment: MRI scanners, patient monitoring systems
Aerospace: Avionics, flight control systems
Transportation: Rail signaling systems, EV charging stations

Case Study: In automotive manufacturing, circular assemblies enable high-vibration resistance connections in robotic welding cells operating 24/7.

6. Leading Manufacturers and Products

Manufacturer	Representative Product
TE Connectivity	DEUTSCH DT Series circular connectors
Amphenol	CIRCULAR C Series high-density connectors
Molex	Circular Rast 55 series for industrial control
Delphi	Weatherproof automotive circular connectors

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage profiles)
Environmental conditions (temperature, moisture, chemical exposure)
Mechanical demands (vibration, mating cycles, cable bend radius)
Space constraints (connector size and orientation)
Industry-specific certifications (e.g., MIL-STD, UL, RoHS)

Recommend verifying compatibility with existing infrastructure and performing thermal cycling tests for critical applications.

8. Industry Trends

Emerging developments include:

Miniaturization while maintaining high contact density
Integration of fiber optics and high-speed data transmission
Adoption of composite materials for weight reduction
Growing demand for waterproof connectors in outdoor IoT deployments
Standardization of hybrid power/signal interfaces in EV charging

Market forecasts predict 8.2% CAGR through 2027 driven by industrial IoT and 5G infrastructure investments.