Circular Cable Assemblies

Image	Part Number	Description / PDF	Quantity	Rfq
	900004047 Lumberg Automation	0985 806 100/0.5M	0
	511000045 Lumberg Automation	RSP 4-RKWP 4-803/30M	0
	934636676 Lumberg Automation	RST 8-RKT 8-344/10 M	0
	500003264 Lumberg Automation	RSRK 1901M-769/10M	0
	900004187 Lumberg Automation	0985 806 124/60M	0
	600003895 Lumberg Automation	RSWT 5-RKT 5-635/0.3M	0
	500002792 Lumberg Automation	RS 30-731/15F	0
	900004223 Lumberg Automation	0985 806 127/1M	0
	500001161 Lumberg Automation	RSRK 201-678/6F	0
	500001345 Lumberg Automation	RSRK 20-603/0.6M	0
	500003289 Lumberg Automation	RKF 50-677/3M	0
	600001899 Lumberg Automation	RST 3-RKWT 4-3-645/0.6M	0
	511000738 Lumberg Automation	RKPA 3-802/40M	0
	500001146 Lumberg Automation	RK 20-678/30F	0
	500003312 Lumberg Automation	RSRK 501-742/2M	0
	600006310 Lumberg Automation	RKT 4-3-659/10M	0
	54625 Lumberg Automation	RSMV 4-RKMV 4-225/5 M	0
	500004396 Lumberg Automation	RSWRKW 40-637/1.5M	0
	910001404 Lumberg Automation	0935 709 302/1M-Y	0
	500004234 Lumberg Automation	RSRK 40-637/4M	0

Circular Cable Assemblies

1. Overview

Circular Cable Assemblies are engineered interconnect solutions designed to transmit electrical signals or power through circular-shaped connectors. These assemblies combine multiple wires or cables terminated with circular connectors, ensuring reliable connectivity in demanding environments. Their importance spans across industries requiring robust, high-density, and high-performance connections, particularly in applications where space constraints and environmental resilience are critical.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Circular Push-Pull	Quick-mating design with mechanical locking	Industrial automation, medical devices
Circular Threaded	Vibration-resistant threaded coupling	Aerospace, military equipment
Waterproof Circular	IP67+ sealing against liquids and dust	Outdoor telecom equipment, underwater sensors
High-Density Circular	Miniaturized contacts for compact designs	Avionics, robotics

3. Structure and Components

A typical circular cable assembly consists of:

Conductors: Copper/aluminum for signal/power transmission
Insulation: PVC/TPE/PUR jackets for dielectric protection
Shielding: Braided copper or foil for EMI/RFI protection
Connector Housing: Metal/plastic shells with precision contacts
Retention System: Latches, threads, or bayonet couplings

Modular designs allow customization with hybrid signal/power/RF configurations.

4. Key Technical Specifications

Parameter	Importance
Current Rating (Amps)	Determines power transmission capacity
Voltage Rating (Volts)	Defines dielectric strength and safety margins
Contact Resistance (m )	Impacts signal integrity and power efficiency
Operating Temperature (-40 C to +125 C)	Ensures reliability in extreme environments
Mating Cycles (1000-10,000)	Indicates mechanical durability
IP Rating (IP65-IP68)	Defines environmental protection level

5. Application Fields

Primary industries include:

Industrial Automation: PLCs, CNC machines, robotic arms
Telecommunications: 5G base stations, fiber optic enclosures
Medical Equipment: MRI scanners, patient monitoring systems
Aerospace: Avionics, flight control systems
Transportation: Rail signaling systems, EV charging stations

Case Study: In automotive manufacturing, circular assemblies enable high-vibration resistance connections in robotic welding cells operating 24/7.

6. Leading Manufacturers and Products

Manufacturer	Representative Product
TE Connectivity	DEUTSCH DT Series circular connectors
Amphenol	CIRCULAR C Series high-density connectors
Molex	Circular Rast 55 series for industrial control
Delphi	Weatherproof automotive circular connectors

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage profiles)
Environmental conditions (temperature, moisture, chemical exposure)
Mechanical demands (vibration, mating cycles, cable bend radius)
Space constraints (connector size and orientation)
Industry-specific certifications (e.g., MIL-STD, UL, RoHS)

Recommend verifying compatibility with existing infrastructure and performing thermal cycling tests for critical applications.

8. Industry Trends

Emerging developments include:

Miniaturization while maintaining high contact density
Integration of fiber optics and high-speed data transmission
Adoption of composite materials for weight reduction
Growing demand for waterproof connectors in outdoor IoT deployments
Standardization of hybrid power/signal interfaces in EV charging

Market forecasts predict 8.2% CAGR through 2027 driven by industrial IoT and 5G infrastructure investments.