Circular Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
1925351000

1925351000

Weidmuller

CBL FMALE RA TO MALE 4POS 32.8'

16

1005270300

1005270300

Weidmuller

CBL FMALE RA TO MALE 4POS 9.84'

10

1906300100

1906300100

Weidmuller

CBL FMALE TO MALE 4POS 3.28'

17

9456661000

9456661000

Weidmuller

CBL FMALE TO MALE 4POS 32.8'

11

1059740150

1059740150

Weidmuller

SAIL-M12WM12W-5S1.5Q

6

9457850500

9457850500

Weidmuller

CBL FMALE TO WIRE LEAD 4P 16.4'

2169

1021660300

1021660300

Weidmuller

CBL MALE RA TO WIRE LD 5P 9.84'

20

1938170300

1938170300

Weidmuller

CBL FMALE TO MALE 4POS 9.84'

18

1005460500

1005460500

Weidmuller

CBL FMALE TO MALE 4POS 16.4'

9

9457740250

9457740250

Weidmuller

CBL FMALE RA TO WIRE 4POS 8.20'

6

1310050015

1310050015

Weidmuller

CBL ASSY 4POS FEMALE TO FML 1.5M

5

9457230060

9457230060

Weidmuller

CBL FMALE TO MALE 4POS 1.97'

12

1059970015

1059970015

Weidmuller

CBL ASSY 4POS MALE TO M SHD 1.5M

5

9457490300

9457490300

Weidmuller

CBL FMALE TO MALE 4POS 9.84'

7

1309920015

1309920015

Weidmuller

CBL ASSY 4POS FEMALE TO FML 1.5M

5

9457390500

9457390500

Weidmuller

CBL FMALE RA TO MALE 4POS 16.4'

17

9457801000

9457801000

Weidmuller

CBL FMALE RA TO WIRE 4POS 32.8'

0

1310030015

1310030015

Weidmuller

CBL ASSY 4POS FEMALE TO FML 1.5M

5

9457811000

9457811000

Weidmuller

CBL MALE TO WIRE LEAD 4POS 32.8'

18

1310010015

1310010015

Weidmuller

CBL ASSY 4POS MALE TO MALE 1.5M

5

Circular Cable Assemblies

1. Overview

Circular Cable Assemblies are engineered interconnect solutions designed to transmit electrical signals or power through circular-shaped connectors. These assemblies combine multiple wires or cables terminated with circular connectors, ensuring reliable connectivity in demanding environments. Their importance spans across industries requiring robust, high-density, and high-performance connections, particularly in applications where space constraints and environmental resilience are critical.

2. Main Types and Functional Classification

Type Functional Features Application Examples
Circular Push-Pull Quick-mating design with mechanical locking Industrial automation, medical devices
Circular Threaded Vibration-resistant threaded coupling Aerospace, military equipment
Waterproof Circular IP67+ sealing against liquids and dust Outdoor telecom equipment, underwater sensors
High-Density Circular Miniaturized contacts for compact designs Avionics, robotics

3. Structure and Components

A typical circular cable assembly consists of:

  • Conductors: Copper/aluminum for signal/power transmission
  • Insulation: PVC/TPE/PUR jackets for dielectric protection
  • Shielding: Braided copper or foil for EMI/RFI protection
  • Connector Housing: Metal/plastic shells with precision contacts
  • Retention System: Latches, threads, or bayonet couplings

Modular designs allow customization with hybrid signal/power/RF configurations.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps) Determines power transmission capacity
Voltage Rating (Volts) Defines dielectric strength and safety margins
Contact Resistance (m ) Impacts signal integrity and power efficiency
Operating Temperature (-40 C to +125 C) Ensures reliability in extreme environments
Mating Cycles (1000-10,000) Indicates mechanical durability
IP Rating (IP65-IP68) Defines environmental protection level

5. Application Fields

Primary industries include:

  • Industrial Automation: PLCs, CNC machines, robotic arms
  • Telecommunications: 5G base stations, fiber optic enclosures
  • Medical Equipment: MRI scanners, patient monitoring systems
  • Aerospace: Avionics, flight control systems
  • Transportation: Rail signaling systems, EV charging stations

Case Study: In automotive manufacturing, circular assemblies enable high-vibration resistance connections in robotic welding cells operating 24/7.

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity DEUTSCH DT Series circular connectors
Amphenol CIRCULAR C Series high-density connectors
Molex Circular Rast 55 series for industrial control
Delphi Weatherproof automotive circular connectors

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage profiles)
  • Environmental conditions (temperature, moisture, chemical exposure)
  • Mechanical demands (vibration, mating cycles, cable bend radius)
  • Space constraints (connector size and orientation)
  • Industry-specific certifications (e.g., MIL-STD, UL, RoHS)

Recommend verifying compatibility with existing infrastructure and performing thermal cycling tests for critical applications.

8. Industry Trends

Emerging developments include:

  • Miniaturization while maintaining high contact density
  • Integration of fiber optics and high-speed data transmission
  • Adoption of composite materials for weight reduction
  • Growing demand for waterproof connectors in outdoor IoT deployments
  • Standardization of hybrid power/signal interfaces in EV charging

Market forecasts predict 8.2% CAGR through 2027 driven by industrial IoT and 5G infrastructure investments.

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