Circular Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
CA0161F116010

CA0161F116010

Tuchel / Amphenol

CBL FMALE TO WIRE LEAD 7P 3.28'

0

CA0161A22607012

CA0161A22607012

Tuchel / Amphenol

CBL MALE TO WIRE LEAD 7POS 23'

18

CA091604300002

CA091604300002

Tuchel / Amphenol

CBL FMALE TO MALE 8P SHLD 6.56'

0

CA0161A22303012

CA0161A22303012

Tuchel / Amphenol

CBL MALE TO WIRE LEAD 4POS 9.84'

20

MN37A4AC01M050

MN37A4AC01M050

Tuchel / Amphenol

CBL FMALE TO MALE 3POS 16.4'

30

CA0162C22610012

CA0162C22610012

Tuchel / Amphenol

CBL FMALE TO MALE 7POS 32.8'

3

CA0162C22301012

CA0162C22301012

Tuchel / Amphenol

CBL FMALE TO MALE 4POS 3.28'

10

CA0161F116003

CA0161F116003

Tuchel / Amphenol

CBL FMALE TO WIRE LEAD 7P 0.98'

0

CA0162C22615012

CA0162C22615012

Tuchel / Amphenol

CBL FMALE TO MALE 7POS 49.2'

5

CA0161B22602012

CA0161B22602012

Tuchel / Amphenol

CBL FMALE TO WIRE LEAD 7P 6.56'

21

MN34AC01M100

MN34AC01M100

Tuchel / Amphenol

CBL FMALE TO WIRE LEAD 3P 32.8'

14

CA0161G113003

CA0161G113003

Tuchel / Amphenol

CBL MALE TO WIRE LEAD 4POS 0.98'

0

P31387-M1

P31387-M1

Tuchel / Amphenol

CBL ASSY 4POS MALE TO FML SHD 1M

11

MN47AC01M020

MN47AC01M020

Tuchel / Amphenol

CBL MALE TO WIRE LEAD 4POS 6.56'

6

CA091604000003

CA091604000003

Tuchel / Amphenol

CBL FMALE TO MALE 8P SHLD 9.84'

31

CA0161A22613012

CA0161A22613012

Tuchel / Amphenol

CBL MALE TO WIRE LEAD 7POS 42.7'

0

MN37AC01M050

MN37AC01M050

Tuchel / Amphenol

CBL MALE TO WIRE LEAD 3P 16.4'

47

CA0161F116005

CA0161F116005

Tuchel / Amphenol

CBL FMALE TO WIRE LEAD 7P 1.64'

40

P31387-M10

P31387-M10

Tuchel / Amphenol

CBL ASSY 4POS M TO FML SHD 10M

15

P28996-M2

P28996-M2

Tuchel / Amphenol

CBL FMALE TO WIRE LEAD 4P 6.56'

11

Circular Cable Assemblies

1. Overview

Circular Cable Assemblies are engineered interconnect solutions designed to transmit electrical signals or power through circular-shaped connectors. These assemblies combine multiple wires or cables terminated with circular connectors, ensuring reliable connectivity in demanding environments. Their importance spans across industries requiring robust, high-density, and high-performance connections, particularly in applications where space constraints and environmental resilience are critical.

2. Main Types and Functional Classification

Type Functional Features Application Examples
Circular Push-Pull Quick-mating design with mechanical locking Industrial automation, medical devices
Circular Threaded Vibration-resistant threaded coupling Aerospace, military equipment
Waterproof Circular IP67+ sealing against liquids and dust Outdoor telecom equipment, underwater sensors
High-Density Circular Miniaturized contacts for compact designs Avionics, robotics

3. Structure and Components

A typical circular cable assembly consists of:

  • Conductors: Copper/aluminum for signal/power transmission
  • Insulation: PVC/TPE/PUR jackets for dielectric protection
  • Shielding: Braided copper or foil for EMI/RFI protection
  • Connector Housing: Metal/plastic shells with precision contacts
  • Retention System: Latches, threads, or bayonet couplings

Modular designs allow customization with hybrid signal/power/RF configurations.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps) Determines power transmission capacity
Voltage Rating (Volts) Defines dielectric strength and safety margins
Contact Resistance (m ) Impacts signal integrity and power efficiency
Operating Temperature (-40 C to +125 C) Ensures reliability in extreme environments
Mating Cycles (1000-10,000) Indicates mechanical durability
IP Rating (IP65-IP68) Defines environmental protection level

5. Application Fields

Primary industries include:

  • Industrial Automation: PLCs, CNC machines, robotic arms
  • Telecommunications: 5G base stations, fiber optic enclosures
  • Medical Equipment: MRI scanners, patient monitoring systems
  • Aerospace: Avionics, flight control systems
  • Transportation: Rail signaling systems, EV charging stations

Case Study: In automotive manufacturing, circular assemblies enable high-vibration resistance connections in robotic welding cells operating 24/7.

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity DEUTSCH DT Series circular connectors
Amphenol CIRCULAR C Series high-density connectors
Molex Circular Rast 55 series for industrial control
Delphi Weatherproof automotive circular connectors

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage profiles)
  • Environmental conditions (temperature, moisture, chemical exposure)
  • Mechanical demands (vibration, mating cycles, cable bend radius)
  • Space constraints (connector size and orientation)
  • Industry-specific certifications (e.g., MIL-STD, UL, RoHS)

Recommend verifying compatibility with existing infrastructure and performing thermal cycling tests for critical applications.

8. Industry Trends

Emerging developments include:

  • Miniaturization while maintaining high contact density
  • Integration of fiber optics and high-speed data transmission
  • Adoption of composite materials for weight reduction
  • Growing demand for waterproof connectors in outdoor IoT deployments
  • Standardization of hybrid power/signal interfaces in EV charging

Market forecasts predict 8.2% CAGR through 2027 driven by industrial IoT and 5G infrastructure investments.

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