Circular Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
21348000481010

21348000481010

HARTING

CBL MALE TO WIRE LEAD 4POS 3.28'

8

1964300150

1964300150

Weidmuller

CBL FMALE RA TO MALE 4POS 4.92'

10

1510722

1510722

Phoenix Contact

CBL FMALE TO MALE 4POS 0.98'

23

2273048-1

2273048-1

TE Connectivity AMP Connectors

CBL MALE TO WIRE LEAD 8POS 4.92'

9

1417765

1417765

Phoenix Contact

CBL MALE TO WIRE LEAD 4POS 3.28'

3265

9457340090

9457340090

Weidmuller

CBL FMALE TO MALE 5POS 2.95'

19

1200700167

1200700167

Woodhead - Molex

CBL ASSEMBLY 5POS M TO WIRE 0.3M

20

21348000481050

21348000481050

HARTING

CBL MALE TO WIRE LEAD 4P 16.4'

26

1554775

1554775

Phoenix Contact

CBL MALE TO WIRE LEAD 12P 4.92'

17

TAA541B1411-020

TAA541B1411-020

TE Connectivity AMP Connectors

CBL ASSEMBLY 4POS M TO WIRE 2M

74

EVF045

EVF045

ifm Efector

CONNECTION CABLE; CABLE WITH CON

0

3-2273127-3

3-2273127-3

TE Connectivity AMP Connectors

CBL FMALE RA TO MALE 5POS 3.28'

15

1425128

1425128

Phoenix Contact

SENSOR/ACTUATOR CBL 5POS PVC 20M

32

BB-03AFFM-QR8E01

BB-03AFFM-QR8E01

LTW (Amphenol LTW)

CBL ASSY 3POS F TO WIRE 1M

46

PXPPVC12RAM04DCL010PVC

PXPPVC12RAM04DCL010PVC

Bulgin

CBL MALE RA TO WIRE LD 4P 3.28'

85

2322330-2

2322330-2

TE Connectivity AMP Connectors

CBL MALE TO MALE 4POS SHLD 4.92'

9

1300250097

1300250097

Woodhead - Molex

CBL ASSEMBLY 5POS M TO FML 20M

11

1522600

1522600

Phoenix Contact

CBL FMALE TO WIRE LEAD 8P 9.84'

32

TAB62146501-060

TAB62146501-060

TE Connectivity AMP Connectors

CBL ASSEMBLY 5POS M TO WIRE 6M

30

YF8U13-050VA1XLEAX

YF8U13-050VA1XLEAX

SICK

CBL FMALE TO WIRE LEAD 4P 16.4'

14

Circular Cable Assemblies

1. Overview

Circular Cable Assemblies are engineered interconnect solutions designed to transmit electrical signals or power through circular-shaped connectors. These assemblies combine multiple wires or cables terminated with circular connectors, ensuring reliable connectivity in demanding environments. Their importance spans across industries requiring robust, high-density, and high-performance connections, particularly in applications where space constraints and environmental resilience are critical.

2. Main Types and Functional Classification

Type Functional Features Application Examples
Circular Push-Pull Quick-mating design with mechanical locking Industrial automation, medical devices
Circular Threaded Vibration-resistant threaded coupling Aerospace, military equipment
Waterproof Circular IP67+ sealing against liquids and dust Outdoor telecom equipment, underwater sensors
High-Density Circular Miniaturized contacts for compact designs Avionics, robotics

3. Structure and Components

A typical circular cable assembly consists of:

  • Conductors: Copper/aluminum for signal/power transmission
  • Insulation: PVC/TPE/PUR jackets for dielectric protection
  • Shielding: Braided copper or foil for EMI/RFI protection
  • Connector Housing: Metal/plastic shells with precision contacts
  • Retention System: Latches, threads, or bayonet couplings

Modular designs allow customization with hybrid signal/power/RF configurations.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps) Determines power transmission capacity
Voltage Rating (Volts) Defines dielectric strength and safety margins
Contact Resistance (m ) Impacts signal integrity and power efficiency
Operating Temperature (-40 C to +125 C) Ensures reliability in extreme environments
Mating Cycles (1000-10,000) Indicates mechanical durability
IP Rating (IP65-IP68) Defines environmental protection level

5. Application Fields

Primary industries include:

  • Industrial Automation: PLCs, CNC machines, robotic arms
  • Telecommunications: 5G base stations, fiber optic enclosures
  • Medical Equipment: MRI scanners, patient monitoring systems
  • Aerospace: Avionics, flight control systems
  • Transportation: Rail signaling systems, EV charging stations

Case Study: In automotive manufacturing, circular assemblies enable high-vibration resistance connections in robotic welding cells operating 24/7.

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity DEUTSCH DT Series circular connectors
Amphenol CIRCULAR C Series high-density connectors
Molex Circular Rast 55 series for industrial control
Delphi Weatherproof automotive circular connectors

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage profiles)
  • Environmental conditions (temperature, moisture, chemical exposure)
  • Mechanical demands (vibration, mating cycles, cable bend radius)
  • Space constraints (connector size and orientation)
  • Industry-specific certifications (e.g., MIL-STD, UL, RoHS)

Recommend verifying compatibility with existing infrastructure and performing thermal cycling tests for critical applications.

8. Industry Trends

Emerging developments include:

  • Miniaturization while maintaining high contact density
  • Integration of fiber optics and high-speed data transmission
  • Adoption of composite materials for weight reduction
  • Growing demand for waterproof connectors in outdoor IoT deployments
  • Standardization of hybrid power/signal interfaces in EV charging

Market forecasts predict 8.2% CAGR through 2027 driven by industrial IoT and 5G infrastructure investments.

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