Barrel - Power Cables

Image Part Number Description / PDF Quantity Rfq
10-02778

10-02778

Tensility International Corporation

SPLITTER 5.5X2.1MM M TO X4 F

0

10-01266

10-01266

Tensility International Corporation

CBL F 2.1MM 3' 18AWG WHT

0

10-02493

10-02493

Tensility International Corporation

CBL ASSY M 5.5X2.1MM 6' 18AWG

0

10-03637

10-03637

Tensility International Corporation

CBL ASSY 2.5MM R/A M-FERRULES 6'

437

10-02238

10-02238

Tensility International Corporation

CBL ASSEM STR PLUG 1.7MM 24AWG

0

10-03640

10-03640

Tensility International Corporation

CBL ASSY 2.5MM JACK-FERRULES 6'

0

10-02547

10-02547

Tensility International Corporation

CBL M 5.5X2.1MM-RA M 5.5X2.5MM

0

10-02250

10-02250

Tensility International Corporation

CBL ASSEM STR JACK 1.35MM 24AWG

830

CA-2197

CA-2197

Tensility International Corporation

CABLE ASSY R/A 1.35MM 6' 24 AWG

475

10-02565

10-02565

Tensility International Corporation

CBL ASSY 2.1MM JACK-JACK FLAT 3'

504

10-02511

10-02511

Tensility International Corporation

CBL M 4.75X1.7MM RA 6' 18AWG

0

10-02730

10-02730

Tensility International Corporation

SPLITTER 5.5X2.5MM M TO X4 F

0

10-03131

10-03131

Tensility International Corporation

CBL ASSY LSZH STR M 2.5MM 6'

377

10-02522

10-02522

Tensility International Corporation

CBL ASSY M-F 4.75X1.7MM 6' 24AWG

0

10-02759

10-02759

Tensility International Corporation

SPLITTER 3.5X1.35MM F TO X3 F

0

10-01078

10-01078

Tensility International Corporation

CBL ASSY M STR 1.7MM 6' 24 AWG

0

10-01265

10-01265

Tensility International Corporation

CBL F 2.1MM 3' 24AWG WHT

0

CA-2220

CA-2220

Tensility International Corporation

CABLE ASSY 1.35MM X 3.5MM M/F 3'

1254

10-01269

10-01269

Tensility International Corporation

CBL F 1.35MM 3' 24AWG WHT

0

10-03354

10-03354

Tensility International Corporation

CBL ASSEM R/A PLUG 2.1MM 16AWG

0

Barrel - Power Cables

1. Overview

Barrel power cables are cylindrical connectors primarily used for delivering DC power to electronic devices. Featuring a concentric conducting surface design, they provide reliable electrical connections while maintaining mechanical stability. These cables play a critical role in modern electronics by enabling efficient power transmission for consumer, industrial, and specialized equipment.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard BarrelBasic DC power delivery, 2.1-5.5mm diameter variationsLaptops, routers, consumer electronics
High-Current BarrelEnhanced contact area for >5A applicationsIndustrial machinery, 3D printers
Locking BarrelMechanical locking mechanism for vibration resistanceMedical equipment, aerospace systems
Waterproof BarrelIP67-rated sealing for outdoor/harsh environmentsOutdoor LED displays, construction equipment

3. Structure & Composition

Typical construction includes: - Central copper conductor (4-18 AWG) with tin/silver plating - High-density polyethylene (HDPE) insulation layer - Braided shielding (aluminum/mylar) for EMI protection - Durable PVC/TPU outer jacket - Precision-machined brass contacts with gold/nickel plating The barrel shell maintains concentricity within 0.02mm tolerance.

4. Key Technical Specifications

ParameterValue RangeSignificance
Voltage Rating12-48V DCDetermines power delivery capacity
Current Capacity1-15AAffects thermal performance
Contact Resistance 5m Impacts power efficiency
Temperature Range-40 C to +105 CDefines operational limits
Durability5,000-10,000 mating cyclesDetermines service life

5. Application Fields

Major application areas include: - Consumer Electronics: Notebook adapters, gaming consoles - Industrial Automation: CNC machines, robotics - Medical Devices: Diagnostic equipment, infusion pumps - Telecommunications: Network routers, base stations - Automotive: EV charging systems, infotainment units

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
AmphenolDCB Series15A rating, military-grade durability
TE ConnectivityPower Barrel 703Hybrid power/data transmission
MolexMini-Fit Jr.Compact 4.0mm design
Bel FusePWR-BLKIntegrated fuse protection

7. Selection Guidelines

Key selection criteria: - Match voltage/current requirements with safety margins - Consider environmental factors (temperature, moisture) - Verify mechanical compatibility (diameter/plug depth) - Assess EMI shielding needs - Prioritize connectors with IP ratings for harsh environments - Confirm compliance with RoHS, REACH, and UL standards

8. Industry Trends

Emerging trends include: - Miniaturization (sub-3mm barrel diameters) - Increased power density (>20A capabilities) - Integration of smart power management - Adoption of eco-friendly halogen-free materials - Standardization of quick-lock mechanisms

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