Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
FT900HA1220BK

FT900HA1220BK

Hammond Manufacturing

FAN TRAY ASSEMBLY W/9 FANS

0

C2T1923F10BK1

C2T1923F10BK1

Hammond Manufacturing

RACK TOP

2

DNFF120CG230

DNFF120CG230

Hammond Manufacturing

FAN KIT 120MM GRY/BEIG 230V 5PC

0

DTS3141SLA115LG

DTS3141SLA115LG

Hammond Manufacturing

AC UNIT 3500-5000 BTU/H LT GRAY

0

FLHTF200A115

FLHTF200A115

Hammond Manufacturing

FAN HEATER 200W 120V 5.5X4X5.3"

4

SCR027009230

SCR027009230

Hammond Manufacturing

FAN HEATER 550W 13A 230V

1

PF42500T12LG230

PF42500T12LG230

Hammond Manufacturing

FAN EXHAUST 230V 48W LT GRAY

0

DTS3661A460N3LG

DTS3661A460N3LG

Hammond Manufacturing

CLIMATE CONTROL 22-24000BTU

0

DNFF120BK115

DNFF120BK115

Hammond Manufacturing

FAN KIT 120MM BLACK 115VAC 5PCS

4

DTS3141A230LG

DTS3141A230LG

Hammond Manufacturing

AIR CONDITIONER 4000BTU SIDE MT

0

DTS3181A115N4SS

DTS3181A115N4SS

Hammond Manufacturing

AIR CONDITIONER 4000BTU SIDE MT

0

SHGM1420

SHGM1420

Hammond Manufacturing

HEATER

5

FT600TA1220BK

FT600TA1220BK

Hammond Manufacturing

FAN TRAY ASSEMBLY W/6 FANS

1

DTS3181A230N4SS

DTS3181A230N4SS

Hammond Manufacturing

AIR CONDITIONER 4000BTU SIDE MT

0

C2T1931F4BK1

C2T1931F4BK1

Hammond Manufacturing

FAN TOP 4" PRE-WIRE 31.5" BLACK

1

DNFF080GY115

DNFF080GY115

Hammond Manufacturing

FAN KIT 80MM GRAY 115VAC 5PCS

5

DNFF120GY115

DNFF120GY115

Hammond Manufacturing

FAN KIT 120MM GRAY 115VAC 5PCS

6

C2T1923FBK1

C2T1923FBK1

Hammond Manufacturing

PANEL 4" FAN TOP 23.63" BLACK

9

SHGM1430

SHGM1430

Hammond Manufacturing

HEATER

5

PPFP190802BK1

PPFP190802BK1

Hammond Manufacturing

FAN PANEL ASSEMBLY W/2 HOLES

2

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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