Rack Thermal Management

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PF65000T12LG230

PF65000T12LG230

Hammond Manufacturing

FAN EXHAUST 230V 150W LT GRAY

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PF11000T12BK230

PF11000T12BK230

Hammond Manufacturing

FAN EXHAUST 230V 11W BLACK

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PTF60500LG230

PTF60500LG230

Hammond Manufacturing

FAN FILTER 230V 24W LT GRAY

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PF66000T12LG

PF66000T12LG

Hammond Manufacturing

FAN EXHAUST 115V 90W LT GRAY

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PF42500T12BK24

PF42500T12BK24

Hammond Manufacturing

FAN EXHAUST 24V 5W BLACK

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PF66000T12BK460

PF66000T12BK460

Hammond Manufacturing

FILTER FAN BLACK

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PF6700AT12BK230

PF6700AT12BK230

Hammond Manufacturing

FILTER FAN BLACK

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PWS7332A230N4LG

PWS7332A230N4LG

Hammond Manufacturing

AIR/WATER HEAT EXCHANGER

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PF43000T12LG24

PF43000T12LG24

Hammond Manufacturing

FAN EXHAUST 24V 12W LT GRAY

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SHV031139

SHV031139

Hammond Manufacturing

FAN HEATER 200W 1.79A 120A

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PF22000T12LG24

PF22000T12LG24

Hammond Manufacturing

FAN EXHAUST 24V 5W LT GRAY

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PTF60700LG230

PTF60700LG230

Hammond Manufacturing

FAN FILTER 230V 80W LT GRAY

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SHG14007

SHG14007

Hammond Manufacturing

HEATER 100W 4.5A 5.5"

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PF6600AT12BK

PF6600AT12BK

Hammond Manufacturing

FILTER FAN BLACK

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DTS3161A230N3LG

DTS3161A230N3LG

Hammond Manufacturing

AIR CONDITIONER 4000BTU SIDE MT

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PF66000T12BK230

PF66000T12BK230

Hammond Manufacturing

FAN EXHAUST 230V 150W BLACK

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PF33000T12LGSL2

PF33000T12LGSL2

Hammond Manufacturing

FILTER FAN

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PF6600AT12LG460

PF6600AT12LG460

Hammond Manufacturing

FILTER FAN GRAY

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PF42500T12LG24

PF42500T12LG24

Hammond Manufacturing

FAN EXHAUST 24V 5W LT GRAY

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PF11000T12LG24

PF11000T12LG24

Hammond Manufacturing

FAN EXHAUST 24V 2W LT GRAY

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Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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