Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
DTS3341A230LG

DTS3341A230LG

Hammond Manufacturing

CLIMATE CONTROL 12-14000BTU

0

C2T1936F10CG1

C2T1936F10CG1

Hammond Manufacturing

PANEL 10" FAN TOP 36" BE/GY

0

C2T2431F10CECG1

C2T2431F10CECG1

Hammond Manufacturing

RACK TOP

0

SF0926414

SF0926414

nVent Hoffman

IP54 9" FILTER FAN 230V

0

C2T2423F4TCG1

C2T2423F4TCG1

Hammond Manufacturing

RACK TOP

0

942005001

942005001

Hirschmann

M4-AIR-L

0

C2T2436F4CG1

C2T2436F4CG1

Hammond Manufacturing

RACK TOP

0

C2T2423F10CECG1

C2T2423F10CECG1

Hammond Manufacturing

RACK TOP

0

SF1026414

SF1026414

nVent Hoffman

IP54 10" FILTER FAN 230V

0

PWS7502A230N4LG

PWS7502A230N4LG

Hammond Manufacturing

AIR/WATER HEAT EXCHANGER

0

PWS7502A115N4LG

PWS7502A115N4LG

Hammond Manufacturing

AIR/WATER HEAT EXCHANGER

0

PF3000230

PF3000230

Hammond Manufacturing

FAN CLIMATE CONTROL 230V 169CFM

0

PF1000230

PF1000230

Hammond Manufacturing

FAN CLIMATE CONTROL 230V 16CFM

0

SF0516414

SF0516414

nVent Hoffman

IP54 5" FILTER FAN 115V

0

DTT4500A230LG

DTT4500A230LG

Hammond Manufacturing

CLIMATE CONTROL 4500BTU TOP MNT

0

C2T1923F4TCG1

C2T1923F4TCG1

Hammond Manufacturing

RACK TOP

0

SF0948414

SF0948414

nVent Hoffman

IP54 9" FILTER FAN 48V

0

SF1316414

SF1316414

nVent Hoffman

IP54 13" 376 FILTER FAN 115V

0

SR338

SR338

Tripp Lite

PANEL 6-FANS ROOF 230V

0

PWS7702A230N4LG

PWS7702A230N4LG

Hammond Manufacturing

AIR/WATER HEAT EXCHANGER

0

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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