Card Rack Accessories

Image Part Number Description / PDF Quantity Rfq
FMC-GASKET-01

FMC-GASKET-01

Wakefield-Vette

EMC GASKET O-RING (1070036-B0)

267

3684246

3684246

Wakefield-Vette

EMC GASKET FOR RAILS 84HP 10PCS

0

3684562

3684562

Wakefield-Vette

HORIZONTAL RAIL FRONT 84HP

0

3654350

3654350

Wakefield-Vette

PANHEAD SCREW M2.5X12 MM 100PCS

6

PMC-GASKET-01

PMC-GASKET-01

Wakefield-Vette

PMC EMC GASKET O RING (1070010-0

92

3684904

3684904

Wakefield-Vette

FILLER PANEL FLAT 3U/42HP

1

3654300

3654300

Wakefield-Vette

PANHEAD SCREW M4X12MM 100PCS

3

9901816

9901816

Wakefield-Vette

THREADED INSERT (5X2MM) M2.5

145

3654360

3654360

Wakefield-Vette

SCREW FOR PLASTIC 2.2X6MM 100PCS

22

3684572

3684572

Wakefield-Vette

HORIZONTAL RAIL REAR 84HP

48

3685198

3685198

Wakefield-Vette

PCB HOLDER KIT 10PCS

38

3684622

3684622

Wakefield-Vette

FLANGE WITH HANDLE HOLES 3U

0

3685271

3685271

Wakefield-Vette

Z-RAIL FOR CONNECTOR 84HP 2PCS

0

3687051

3687051

Wakefield-Vette

CENTER SCREW M2.5X11 KZ 100PCS

301

3684435

3684435

Wakefield-Vette

BRACKT FOR HANDL TYP V/VI 100PCS

50

3688611

3688611

Wakefield-Vette

EMC GASKET VERTICAL 3U VERSION 2

197

3684758

3684758

Wakefield-Vette

FILLER PANEL EMC 3U/6HP

45

3688104

3688104

Wakefield-Vette

HORIZONTAL RAIL REAR ECO 84HP

22

3684762

3684762

Wakefield-Vette

FILLER PANEL EMC 3U/12HP

16

3684907

3684907

Wakefield-Vette

FILLER PANEL FLAT 3U/84HP

17

Card Rack Accessories

1. Overview

Card Rack Accessories are specialized components designed to support, organize, and protect modular electronic cards and systems within enclosures and racks. These accessories optimize space utilization, ensure mechanical stability, and facilitate thermal management in complex equipment setups. Their importance has grown with the proliferation of high-density computing, telecommunications infrastructure, and industrial control systems requiring scalable and maintainable hardware architectures.

2. Major Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Slide RailsTelescopic guides with ball bearings for smooth card insertion/removalTelecom switches, server blades
Mounting BracketsAdjustable angle supports for non-standard card orientationsIndustrial process controllers
Blanking PanelsSheet metal covers preventing airflow bypassData center switch racks
Cable Management ArmsArticulated guides for organized cable routingHigh-speed data routers
Label HoldersRotating or sliding identification panelsNetwork distribution frames

3. Structure & Composition

Typical assemblies consist of cold-rolled steel or aluminum alloy frameworks with zinc-plated surfaces for corrosion resistance. Modular designs feature precision-machined slots (2.0-3.5mm tolerance) and quick-release mechanisms. Advanced models integrate EMI shielding gaskets, thermal interface materials, and captive screws. Load-bearing structures employ reinforced cross-member geometries with yield strength 350MPa materials.

4. Key Technical Parameters

ParameterTypical RangeImportance
Load Capacity5-50kg per rail setEnsures structural integrity under operational loads
Dimensional Tolerance 0.1mm to 0.5mmGuarantees proper card alignment and mating
Thermal Conductivity150-250 W/m KEnables efficient heat dissipation
Vibration Resistance10-50G shock ratingMaintains reliability in harsh environments
EMI Shielding Effectiveness30-100dB attenuationProtects signal integrity in high-frequency systems

5. Application Fields

  • Telecommunications: 5G base stations, optical transport networks
  • Data Centers: Blade servers, storage arrays
  • Industrial Automation: PLC racks, process controllers
  • Test & Measurement: Modular instrument chassis
  • Aerospace: Avionics line-replaceable units (LRUs)

6. Leading Manufacturers & Products

ManufacturerKey ProductsTechnical Highlights
EatonSmartRail SystemsIntegrated power monitoring capabilities
PanduitU6 Universal RackToolless mounting system with 42U capacity
RittalTS 8 Modular EnclosuresIP55 protection rating with active cooling
Hammond Manufacturing1551XX SeriesPolycarbonate viewing windows with LED lighting

7. Selection Recommendations

Key considerations include load requirements (calculate safety factor 2), compatibility with card form factors (e.g., 3U/6U VMEbus), thermal management needs ( T 5 C rise), and future expansion potential. In a recent data center upgrade project, engineers selected low-profile slide rails with 8mm deflection tolerance to accommodate 25G optical modules while maintaining backward compatibility with existing 10G systems.

8. Industry Trends

Current developments focus on: a) Additive manufacturing for customized geometries, b) Embedded sensors for real-time vibration monitoring, c) High-density designs supporting 40+ cards per rack unit, d) Nano-coatings for corrosion resistance in marine environments. The market shows 6.8% CAGR driven by 5G infrastructure deployments and edge computing requirements.

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