Wire Cutters

Image Part Number Description / PDF Quantity Rfq
M509

M509

Swanstrom Tools

CUTTER SIZE 5 SEMI-FLUSH

14

S614E

S614E

Swanstrom Tools

CUTTER OVAL SLIM SUPERFLSH

4

D252-6

D252-6

Klein Tools

CUTTER SIDE TAPERED BEVEL 6.13"

1

2470E

2470E

Xcelite

CUTTER SIDE TAPERED FL FLUSH 5"

5

S147ELI

S147ELI

Swanstrom Tools

CUTTER TAPER RELIEVED FLSH

0

10829F

10829F

Aven

CUTTER SIDE ANG 16DEG FLSH 5.51"

174

EMS54N

EMS54N

Xcelite

CUTTER SIDE OVAL SEMI FLUSH 5.5"

0

TR-30-V

TR-30-V

Hakko

FRONT CUTTER ANGELED NIPPER 18AW

25

TLXURON590

TLXURON590

SRA Soldering Products

MICRO PNUEMATIC CUTTER

3

64 12 115

64 12 115

KNIPEX Tools

END CUTTERS-COMFORT GRIP

6

78 71 125 ESD

78 71 125 ESD

KNIPEX Tools

SUPER-KNIPS-ESD-COMFORT GRIP

24

7421

7421

Tronex (Menda/EasyBraid/Tronex)

CUTTER, MINIATURE TAPER RELIEF S

0

77 42 115

77 42 115

KNIPEX Tools

DIAGONAL CUTTERS-COMFORT GRIP

4

7411

7411

Tronex (Menda/EasyBraid/Tronex)

CUTTER, MINIATURE TAPER SEMI-FLU

0

7083

7083

Tronex (Menda/EasyBraid/Tronex)

CUTTER, 70 DEGREE SMALL OVAL FLU

435

56830

56830

Wiha

CUTTER TIP TPRD FULL FLUSH 4.65"

0

S218E

S218E

Swanstrom Tools

CUTTER MINI ANGLE SUPERFLSH

3

MS54VN

MS54VN

Xcelite

CUTTER SIDE OVAL SEMI-FLUSH 4"

381

70 02 160

70 02 160

KNIPEX Tools

DIAGONAL CUTTERS-COMFORT GRIP

12

S141E

S141E

Swanstrom Tools

CUTTER FLUSH ERGO SMALL

8

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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