Wire Cutters

Image Part Number Description / PDF Quantity Rfq
582E

582E

Xcelite

CUTTER TIP ANGL FULL FLUSH 4.25"

10

S185E

S185E

Swanstrom Tools

CUTTER STANDOFF ANTISHOCK SHEAR

5

5049

5049

Tronex (Menda/EasyBraid/Tronex)

CUTTER, MINIATURE HIGH RELIEF RA

9

75 02 125

75 02 125

KNIPEX Tools

DIAGONAL CUTTERS

8

7075

7075

Tronex (Menda/EasyBraid/Tronex)

CUTTER, 50 DEGREE MINIATURE FLUS

9

95 05 185

95 05 185

KNIPEX Tools

COMBINATION SHEARS

6

7422

7422

Tronex (Menda/EasyBraid/Tronex)

CUTTER, MINIATURE TAPER RELIEF F

0

M415

M415

Swanstrom Tools

CUTTER SIZE 4 TAPER FULL FLUSH

5

10531C

10531C

Platinum Tools

5" FULL FLUSH CUT SIDE CUTTING P

0

SC15E

SC15E

Swanstrom Tools

CUTTER SHEARS TPRD SHEAR 5.67"

0

576TX1

576TX1

Xcelite

CUTTER SIDE TAPERED FLUSH 4.53"

15

73 02 160

73 02 160

KNIPEX Tools

X-CUT COMPACT DIAGONAL CUTTER

5

72 01 180

72 01 180

KNIPEX Tools

DIA FLUSH CUTTERS FOR PLASTICS

6

7032

7032

Tronex (Menda/EasyBraid/Tronex)

CUTTER, 90 DEGREE STANDOFF, 1.0

0

ES5541.CR.BG.ITU

ES5541.CR.BG.ITU

Ideal-tek

HIGH PRECISION ERGO-TEK SLIM CUT

0

79 32 125

79 32 125

KNIPEX Tools

DIAGONAL CUTTERS-COMFORT GRIP

18

7147E

7147E

Excelta

CUTTERS - MEDIUM TAPER RELIEVED

20

ES142TX.CR.BG.ITU

ES142TX.CR.BG.ITU

Ideal-tek

HIGH PRECISION ERGO-TEK SLIM TUN

3

TR-58-R

TR-58-R

Hakko

MEDIUM CUTTER 12AWG FLUSH CUT

19

1829025

1829025

GEDORE Tools, Inc.

MINIATURE ELECTRONIC SIDE CUTTER

7

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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