Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
0621006500

0621006500

Woodhead - Molex

TERMINAL EXTRACTION TOOL

0

0622030465

0622030465

Woodhead - Molex

PRESSIN TOOL IMPACT ORTHO BP 3P

1

0622029890

0622029890

Woodhead - Molex

EXTRACTION TOOL SFP+ 1X2

0

0622020218

0622020218

Woodhead - Molex

8 ROW RAM INSERT MODULE 50MM

0

2002141510

2002141510

Woodhead - Molex

INSERTION TOOL IMPULSE 4X8 ORTHO

3

0622018708

0622018708

Woodhead - Molex

PRESS-IN TOOL 5 PAIR X 12COLUMN

0

0622018920

0622018920

Woodhead - Molex

PRESSIN TOOL 6PX10C

1

0622021050

0622021050

Woodhead - Molex

SINGLE WAFER REMOVAL PLIER TOOL

0

0621007900

0621007900

Woodhead - Molex

TERMINAL EXTRACT TOOL 46532-0008

0

2002141140

2002141140

Woodhead - Molex

INSERTION TOOL, ZQSFP+ 1X4

2

0622030495

0622030495

Woodhead - Molex

IMPACT 6X10 ORTHO BP INSERT TOOL

0

0622024420

0622024420

Woodhead - Molex

INSERT TOOL FOR ICM 2X6

0

0638132800

0638132800

Woodhead - Molex

EXTRACTION TOOL

0

0622029820

0622029820

Woodhead - Molex

EXTRACTION TOOL 2X8 SFP+

1

0638134200

0638134200

Woodhead - Molex

EXTRACTION TOOL

1

0621007100

0621007100

Woodhead - Molex

EXTRACTION TOOL 38 CKT

1

2034620005

2034620005

Woodhead - Molex

IMPACT HDR 4X16 INSERTION TOOL

0

0622023600

0622023600

Woodhead - Molex

STIFFENER REMOVAL TOOL 7

0

0622024300

0622024300

Woodhead - Molex

IMPACT DAUGHTERCARD

0

0622029780

0622029780

Woodhead - Molex

INSERTION TOOL SFP+ 1X4

17

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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