Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
0622030028

0622030028

Woodhead - Molex

PRESSIN TOOL RAM 5X10

0

0638120500

0638120500

Woodhead - Molex

SEATING TOOL

0

0622030475

0622030475

Woodhead - Molex

PRESSIN TOOL IMPACT ORTHO BP 4P

1

2002141152

2002141152

Woodhead - Molex

QSFP-DD 1X5 INSERTION TOOL

0

0638132600

0638132600

Woodhead - Molex

EXTRACTION TOOL

260

0622020203

0622020203

Woodhead - Molex

CONN MALE 60POS PRESS IN MODULE

0

0638246800

0638246800

Woodhead - Molex

EXTRACTOR TOOL

5

0622031340

0622031340

Woodhead - Molex

INSERT TOOL, NEOSTACK 6X10 RECEP

0

2002141530

2002141530

Woodhead - Molex

INSERTION TOOL IMPULSE 6X8

0

0622021000

0622021000

Woodhead - Molex

VHDM RAM STIFFENER REMOVAL TOOL

0

0622021930

0622021930

Woodhead - Molex

PRESS BLOCK ASSY 10POS

0

0622000800

0622000800

Woodhead - Molex

TOOL KIT 60CKT MALE

0

0621002150

0621002150

Woodhead - Molex

85OHM MEZZANINE EXTRCT TOOL 18MM

0

0622018962

0622018962

Woodhead - Molex

IMPEL 4X8 3MM DC INSERT TOOL

0

0851890488

0851890488

Woodhead - Molex

OMNIGRID TOOLING

0

2002141151

2002141151

Woodhead - Molex

QSFP-DD 1X5 CAGE PRESS IN TOOL

0

0622020234

0622020234

Woodhead - Molex

FLOATING MODULE 36 CKT 21MM

0

0622018655

0622018655

Woodhead - Molex

PRESS-IN TOOL 46081 SERIES

0

0622029940

0622029940

Woodhead - Molex

REMOVAL TOOL 2 X 4

0

0622018999

0622018999

Woodhead - Molex

IMPEL DC MODULE INSTALLATION TOO

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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