Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
0622029750

0622029750

Woodhead - Molex

EXTRACTION TOOL SFP+ 1X1

0

0622030023

0622030023

Woodhead - Molex

PRESS IN TOOL IMPACT ZX2 DC 4C 8

0

0621001200

0621001200

Woodhead - Molex

HDM BACKPLANE PWR CONT TOOL

0

2001991360

2001991360

Woodhead - Molex

QSFP 1X5 EXTRACTION TOOL

0

0622009900

0622009900

Woodhead - Molex

72 POS SHROUD PRESS IN TOOL

0

0622030410

0622030410

Woodhead - Molex

EXTRACTION TOOL

0

0011030046

0011030046

Woodhead - Molex

HT60932A EXTRACTOR TOOL

0

0851890294

0851890294

Woodhead - Molex

HEADER TOP TOOL 1-4 SU 851890294

0

0621009620

0621009620

Woodhead - Molex

DDR4 LATCH OPENING TOOL

0

0638131100

0638131100

Woodhead - Molex

EXTRACTOR TOOL RANGE CLIP TERM

0

0622020206

0622020206

Woodhead - Molex

CONN MALE 200POS PRESS IN MODULE

0

0622030485

0622030485

Woodhead - Molex

PRESSIN TOOL IMPACT ORTHO 6P 12C

3

0638139100

0638139100

Woodhead - Molex

EXTRACTION TOOL

0

0622029640

0622029640

Woodhead - Molex

EXTRACTION TOOL FOR QSFP

0

2001991340

2001991340

Woodhead - Molex

1X3 MULTI-PORT EXTRACTION TOOL

0

2034620002

2034620002

Woodhead - Molex

IMPACT HDR 2X10 INSERTION TOOL

0

0622018824

0622018824

Woodhead - Molex

5 X 16 85 OHM BP PRESS-IN TOOL

0

0622021940

0622021940

Woodhead - Molex

PRESS BLOCK ASSY 20POS

0

0621002180

0621002180

Woodhead - Molex

IMPCT MEZZ 85 OHM VERT HDR REM

0

0621007760

0621007760

Woodhead - Molex

HOUSING EXTRACTION TOOL

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

RFQ BOM Call Skype Email
Top