Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
323-7210-000

323-7210-000

VEAM

RP TIP DPXMA 22 TOOL

0

317-8649-025

317-8649-025

VEAM

CET-KPTC-16-TIP

0

CIT12

CIT12

VEAM

INSERTION TOOL

0

CET-KPTC-16

CET-KPTC-16

VEAM

121086-3277

0

038901-0003

038901-0003

VEAM

CIT-C3

0

CET12-12

CET12-12

VEAM

038890-0012

0

995-0001-715

995-0001-715

VEAM

RP CIT-DPX2MA-22

0

995-0001-964

995-0001-964

VEAM

MS24256R16

0

995-0001-717

995-0001-717

VEAM

TOOLS

0

995-0001-695

995-0001-695

VEAM

CET20D

0

CIT20

CIT20

VEAM

INSERTION TOOL SIZE 20

0

317-1152-000

317-1152-000

VEAM

ER CIT20 TIP

0

SS-T-TOOL

SS-T-TOOL

VEAM

SS T HANDLE INSERTION TOOL NON

0

274-7029-003

274-7029-003

VEAM

CET-DL3

0

CIT-PS-CTA-28

CIT-PS-CTA-28

VEAM

TOOL INSERTION

0

121586-0122

121586-0122

VEAM

CET-SS-S

0

038895-0002

038895-0002

VEAM

ER CIT16-2

0

121586-5195

121586-5195

VEAM

APD EXTR TOOL

0

995-0001-718

995-0001-718

VEAM

TOOLS

0

121086-3202

121086-3202

VEAM

CIT-SSF-1-TIP

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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