Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
070317-0000

070317-0000

VEAM

RP TOOL CET DPXMA 22

0

46736-6

46736-6

VEAM

CIR INSERTION TOOL

0

46150-4

46150-4

VEAM

REMOVAL TOOL KIT SZ 4 P/S

0

46150-0

46150-0

VEAM

REMOVAL TOOL KIT SZ 0 P/S

0

CIT-DPXMA-22-1

CIT-DPXMA-22-1

VEAM

RP 070256-0000 INSERTION TOOL

0

274-7029-006

274-7029-006

VEAM

CET-DL6

0

980-0004-805

980-0004-805

VEAM

M81969/1-02

0

CET-MDS-P

CET-MDS-P

VEAM

MDS EXTRACTION FOR PINS

0

121586-0121

121586-0121

VEAM

CET-SS-P

0

CET12

CET12

VEAM

REMOVAL PIN & SOCKET #12

0

323-9510-012

323-9510-012

VEAM

TIP INSERTION #22

0

11-7674-3T50

11-7674-3T50

VEAM

CIR REMOVAL TIP SOC SZ0 SS T5

0

CET12-1A

CET12-1A

VEAM

ER EXTRACTION TOOL

0

ET12VBN

ET12VBN

VEAM

ET12VBN REMOVAL TOOL

0

317-1153-000

317-1153-000

VEAM

ER CIT16 TIP

0

323-9510-003

323-9510-003

VEAM

2D/CTA TIP 26 AWG

0

038896-0001

038896-0001

VEAM

ER CIT12-1

0

317-1798-002

317-1798-002

VEAM

RP BKAF CET 12/16-FF TOOL ASSY

0

ET16VBN

ET16VBN

VEAM

ET16VBN REMOVAL TOOL

0

038901-0000

038901-0000

VEAM

ER CIT-C2

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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