| Image | Part Number | Description / PDF | Quantity | Rfq |
|---|---|---|---|---|
 |
Woodhead - Molex |
EXTRACTOR TOOL |
6160 |
|
 |
Woodhead - Molex |
EXTRACTION TOOL FOR 44478/44476 |
320 |
|
 |
TE Connectivity AMP Connectors |
EXTRACTION TOOL |
0 |
|
 |
HARTING |
HAN YELLOCK REMOVAL TOOL METAL |
5 |
|
 |
OK Industries (Jonard Tools) |
SOLAR PANEL SPANNERS FOR LOCKING |
55 |
|
 |
Hirose |
EXTRACTION TOOL |
0 |
|
 |
Elco (AVX) |
METAL TOOL BIT FOR 9176-400 |
3 |
|
 |
Hirose |
PLUG INSERTION TOOL |
8 |
|
 |
TE Connectivity AMP Connectors |
TOOL INSERTION TIP .250 SERIES |
10 |
|
 |
OK Industries (Jonard Tools) |
TOOL INSERTER CMOS-SAFE 14-16PIN |
1 |
|
 |
Anderson Power Products |
PM CONTACTEXT.TOOL |
14 |
|
 |
GC Electronics |
TOOL EXTRACTOR HT-1884 |
19 |
|
 |
TE Connectivity AMP Connectors |
EXTRACTION TOOL |
8 |
|
 |
Woodhead - Molex |
EXTRACT 20-26AWG NANO-FIT TERM |
15930 |
|
 |
HARTING |
REPLACEMENT TIP. REMOVAL TOOL |
62 |
|
 |
TE Connectivity AMP Connectors |
TOOL EXTRACTION PE SERIES |
13 |
|
 |
TE Connectivity AMP Connectors |
EXT TOOL |
194 |
|
 |
Woodhead - Molex |
EXTRACTOR TOOL |
0 |
|
 |
Astro Tool Corp. |
INS/REM TOOL M81969/16-0422GA |
14 |
|
 |
Woodhead - Molex |
INSERTION TOOL FOR 100015-2547 |
13 |
|
Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.
| Type | Functional Features | Application Examples |
|---|---|---|
| Manual Insertion Tools | Handheld devices with ergonomic design for controlled force application | Prototyping, small-scale electronics assembly |
| Pneumatic Extractors | Compressed air-driven mechanisms for rapid component removal | Automotive engine component disassembly |
| Electric Insertion Systems | Motorized linear/rotary actuators with torque control | PCB connector installation, battery pack assembly |
| Automated Robotic End-effectors | Multi-axis grippers with vision system integration | High-speed semiconductor packaging lines |
A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters
| Parameter | Importance | Typical Range |
|---|---|---|
| Insertion Force | Determines material compatibility and joint integrity | 5-500N |
| Positioning Accuracy | Ensures proper alignment in precision applications | 0.01-0.1mm |
| Cycle Life | Indicates durability for high-volume production | 1M-10M operations |
| Environmental Resistance | Defines operational suitability in harsh conditions | IP54-IP67 |
Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices
| Manufacturer | Key Product | Technical Highlights |
|---|---|---|
| Coval MecWeld | Electromagnetic Insertion Tool | Patented shock absorption, 0.02mm repeatability |
| Atlas Copco | QX Series Electric Extractor | Smart torque feedback, 300rpm max speed |
| OnRobot | MULTI Mount End-effector | Quick-swap modular design for collaborative robots |
Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs
Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators